Bucket Cylinder For JCM Small Excavator JCM808

Introduction

A bucket cylinder is a specially designed hydraulic cylinder used to control the movement of the bucket in heavy machinery such as excavators, backhoes, and front loaders. Its main function is to enable the bucket to lift, lower, and tilt, making it easier to handle various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket movement through changes in hydraulic oil pressure, allowing operators to efficiently handle heavy loads and adapt to complex work environments and diverse job requirements.

Features

High Strength and Durability

• Made from high-strength steel or aluminum, it can withstand high pressure and heavy loads, adapt to harsh working environments, and designed with wear resistance and corrosion resistance in mind to extend service life.

Efficient Hydraulic Operation

• It achieves smooth extension and retraction movements by utilizing the pressure of hydraulic oil, providing powerful pushing and pulling forces, suitable for handling heavy loads and complex job tasks.

Variety of Types

• Single-acting (hydraulic used in one direction only) or double-acting (hydraulic used in both directions) cylinders can be selected according to requirements to meet different operational needs. Some models are telescopic, allowing for greater extension without increasing external dimensions, suitable for space-limited applications.

Production Capability

Our product can perfectly replace these hydraulic cylinders.

Applications

Construction Equipment

In excavators, they are essential for digging, loading, and moving soil or debris. In backhoe loaders, the bucket cylinder helps with both digging and lifting.

Agricultural Machinery

Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials.

Excavator

The bucket cylinder achieves the digging action by allowing the bucket to penetrate the soil.

Loader

In front loaders, they help with lifting and dumping cargo efficiently.

Design Considerations and Selection Criteria

Load Capacity

• The cylinder must be carefully chosen to ensure that it can withstand the load it will bear.

Sealing

• The use of various seals, such as piston seals and rod seals, using wear-resistant materials such as polyurethane and nitrile rubber, fine surface treatment of cylinder bodies and threaded ends, improves wear resistance, and ensures the sealing and lubrication requirements of the hydraulic cylinder.

Durability

• The cylinder must be designed to withstand harsh working environments and heavy loads to increase its service life.

Safety

• Safety features such as lock valves and safety nuts must be included in the cylinder design to prevent accidents.

Maintainability

• The cylinder must be designed for easy maintenance and repair, with replaceable parts and clear instructions for disassembly and reassembly.

Sealing and Lubrication

Various types of seals, such as piston seals and rod seals, use wear-resistant materials such as polyurethane and nitrile rubber, fine surface treatment of cylinder bodies and threaded ends, improves wear resistance and ensures the sealing and lubrication requirements of the hydraulic cylinder. It needs to be regularly lubricated with the appropriate amount of hydraulic oil.

Preventive Maintenance and Inspection

Regular inspection and preventive maintenance are key to ensuring the longevity of the hydraulic cylinder. Three common maintenance tasks are:

Regular Inspection

Regularly check for leaks, cracks, and other signs of wear and tear.

Lubrication

Applying the appropriate amount of lubricant to the cylinder helps ensure its smooth operation and long service life.

Replacing Seals and Calibration Check

Replace damaged seals to ensure the hydraulic cylinder’s proper sealing function, and regularly calibrate the cylinder to ensure proper operation.

Correct installation, lubrication, and adjustment are crucial to the longevity of the hydraulic cylinder. Proper alignment guidance during installation, the use of appropriate installation brackets to secure the cylinder, recommended inspection, repair, and replacement procedures, and tips for extending the service life of the hydraulic cylinder are all important considerations.

Safety and Environmental Considerations

When using hydraulic cylinders, safety measures are crucial to prevent accidents. Proper use of safety valves and nuts can help ensure safe operation. Environmental considerations should also be taken into account when hydraulic cylinders are used and disposed of properly to prevent damage to the surrounding environment.

Fault Diagnosis and Common Problems

Common faults of the hydraulic cylinder include oil leakage, insufficient or impeded action, and abnormal noise. These problems can usually be resolved by replacing damaged seals, adjusting the hydraulic pressure or flow rate, and ensuring proper lubrication is applied. Timely prevention measures can greatly reduce the occurrence of such problems.

Our company is a manufacturer that replaces hydraulic cylinders, and our product range is complete. We are one of the leading manufacturers and wholesale dealers of hydraulic cylinders in the domestic and international markets. We follow the principle of excellence in quality, rely on the industrialized production management strategy of refined manufacturing workshops, and continuously improve the manufacturing platform of the workshop through the use of technical talents, digital high-end manufacturing equipment, and professional testing systems. We have strong creative ability to meet the diverse needs of customers with high efficiency, high precision, and high quality.

Professionalism

Our company has a team of professionals with many years of experience in hydraulic cylinder production and maintenance to provide customers with the best possible service.

International Certification

Our company’s products have passed ISO9001 certification and meet international standards.

Customized Service

We can provide customized solutions to meet the specific needs of our customers, and we also offer personalized product services such as paint colors and logos.

Production Equipment

We have advanced digital high-end manufacturing equipment to ensure the high quality of our products.

After-Sales Service

We provide customers with a complete set of after-sales services, including technical support, maintenance, repair, and replacement services, to ensure the reliability and durability of our products.

Author: lyl