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The Basics of Hydraulic Cylinders
Hydraulic cylinders are mechanical actuators that use hydraulic power to generate a linear force and motion. They are used in a variety of applications, such as construction, agriculture, automotive, and manufacturing. Hydraulic cylinders are composed of a cylinder body, a piston, a piston rod, and seals. The cylinder body is usually made of steel and contains the hydraulic fluid. The piston rod is connected to the piston and is used to transmit the force and motion. Seals are used to keep the hydraulic fluid from leaking out of the cylinder.
Types of Hydraulic Cylinders
There are many types of hydraulic cylinders, including single-acting cylinders, double-acting cylinders, and telescopic cylinders. Single-acting cylinders use pressure applied to one side of the piston to generate force and motion. Double-acting cylinders use pressure applied to both sides of the piston to generate force and motion. Telescopic cylinders use multiple piston rods to generate a longer stroke than single-acting or double-acting cylinders.
Advantages of Hydraulic Cylinders
- High power density – Hydraulic cylinders can generate a large amount of force in a small space.
- High efficiency – Hydraulic cylinders are highly efficient and can convert up to 95% of the energy into useful work.
- Low maintenance – Hydraulic cylinders require minimal maintenance and are easy to repair and replace.
- Reliability – Hydraulic cylinders are reliable and durable, making them suitable for long-term use.
How to Bleed Hydraulic Cylinder
Bleeding a hydraulic cylinder is a necessary process to ensure the proper operation of the cylinder. The process involves removing air from the hydraulic system to ensure the smooth operation of the system. To bleed a hydraulic cylinder, you will need the following tools: a bleed hose, a container, clean hydraulic fluid, and a bleed block.
The first step is to connect the bleed hose to the bleed port of the cylinder. Then, place the container underneath the bleed port and slowly open the bleed valve. The air and hydraulic fluid will flow out of the bleed port and into the container. Once all the air has been removed, close the bleed valve and refill the hydraulic system with clean hydraulic fluid.
How to Choose the Right Hydraulic Oil and Oil Seal
When selecting the right hydraulic oil and oil seal for your hydraulic cylinder, it is important to consider the temperature, pressure, and type of application. For example, if the application is in a high-temperature environment, then a synthetic oil with a high viscosity index is recommended. Additionally, the oil seal should be chosen based on the pressure, temperature, and application.
How to Replace a Hydraulic Cylinder
Replacing a hydraulic cylinder requires the removal of the old cylinder and installation of the new cylinder. To remove the old cylinder, first disconnect the hydraulic lines from the cylinder and then unbolt the mounting brackets. Then, remove the cylinder from the mounting bracket and discard the old cylinder. To install the new cylinder, bolt the mounting brackets to the new cylinder, connect the hydraulic lines, and fill the cylinder with hydraulic fluid.
How to Choose a Suitable Power Unit
Choosing a suitable power unit for a hydraulic cylinder depends on the type of application and the size of the cylinder. If the cylinder is large and is used in a high-pressure application, then a high-power unit is recommended. However, if the cylinder is small and is used in a low-pressure application, then a low-power unit is recommended. Additionally, it is important to consider the type of hydraulic fluid used in the system.
Introducing EVER-POWER Hydraulic Cylinders
EVER-POWER is a leading position in the market segment of hydraulic cylinders for mobile machinery in China. The products mainly include hydraulic tilt cylinders, hydraulic steering cylinders, and hydraulic lift cylinders. The design capacity is 200,000 sets, and there are various types of fully automatic CNC production 300 sets of equipment, and automatic hydraulic cylinder assembly equipment. We also supply aerial work platform cylinders, industrial vehicle hydraulic cylinders, rotary drilling cylinders, mobile crane cylinders, construction machinery hydraulic cylinders, forklift hydraulic cylinders, mining dump truck cylinders, and sanitation machinery hydraulic cylinders. All our products are of high quality and are offered at preferential prices. We also provide considerate services for customers who require customized products with drawings or samples.