KSF Series Shuttle Hydraulic Valve
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KSF Series Shuttle Hydraulic Valve
The KSF series shuttle hydraulic valve is a high-performance component designed to enhance fluid flow control in hydraulic systems. With its advanced design and robust construction, this valve offers precise and reliable operation, ensuring optimal system performance.
The KSF series shuttle hydraulic valve is an exceptional solution for fluid flow control in hydraulic systems. With its shuttle valve functionality, robust construction, high flow capacity, and compact design, this valve optimizes performance and ensures efficient utilization of hydraulic power. By following the recommended usage methods and maintenance practices, the KSF series shuttle hydraulic valve delivers reliable operation and extends the lifespan of hydraulic systems. Upgrade your hydraulic system with the KSF series shuttle hydraulic valve and experience enhanced fluid flow control for improved overall system performance.
KSF Series Shuttle Hydraulic Valve Key Characteristics:
- Shuttle Valve Functionality:
- The KSF series valve incorporates a shuttle valve design to divert hydraulic fluid flow between two circuits.
- It enables the selection of the circuit with higher pressure, ensuring efficient utilization of hydraulic power and preventing pressure imbalances.
- Robust Construction:
- Built with durable materials, the KSF series shuttle hydraulic valve is designed to withstand high-pressure environments and demanding operating conditions.
- Its robust construction ensures longevity and reliability, minimizing downtime and maintenance costs.
- High Flow Capacity:
- The KSF series valve offers a high flow capacity, allowing for efficient transfer of hydraulic fluid between circuits.
- It minimizes pressure drops, ensuring maximum power delivery and system performance.
- Compact and Versatile Design:
- The valve’s compact design makes it suitable for installations with limited space or weight constraints.
- Its versatility allows easy integration into various hydraulic systems, including industrial machinery, mobile equipment, and power units.
KSF Series Shuttle Hydraulic Valve Parameter:
Size | NG6 | NG10 | |
Fluid temperature range | ℃ | -30 to +80 (NBR seals) | |
-20 to +80 (FKM seals) | |||
Viscosity range | mm2/s | Recommandation 30~80, permission 20~380 | |
Max. operating pressure | bar | 350 | |
Max. flow-rate | L/min | 40 | 60 |
Weight | kg | 0.5 | 0.8 |
Fluid | Mineral oil suitable for NBR and FKM seal | ||
Phosphate ester for FKM seal | |||
Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 |
KSF Series Shuttle Hydraulic Valve Advantages:
• Seal without leakage
• Cartridge structure for oil block installation
Usage Method Of KSF Series Shuttle Hydraulic Valve:
- System Analysis:
- Before installation, perform a comprehensive hydraulic system analysis to determine specific requirements and operating parameters.
- Consider factors such as flow rates, pressure ratings, and compatibility with the KSF series shuttle hydraulic valve.
- Valve Selection:
- Choose the appropriate KSF series valve variant based on the system’s requirements and specifications.
- Consider factors like flow capacity, pressure ratings, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s instructions for properly installing the KSF series shuttle hydraulic Valve in the hydraulic system.
- Ensure a secure fit, proper alignment with the fluid flow path, and adequate sealing to prevent leaks.
- Circuit Connection:
- Connect the inlet and outlet ports of the valve to the corresponding circuits that require fluid diversion.
- Ensure proper identification and connection of the high-pressure circuit and low-pressure circuit.
How Does A Hydraulic Flow Control Valve Work?
A hydraulic flow control valve is a device used to regulate and control the speed of hydraulic fluid within a hydraulic system. It allows the operator to adjust the flow rate of the liquid, thereby preventing the speed of hydraulic actuators or controlling the rate of energy transfer. Here’s an explanation of how a hydraulic flow control valve works:
- Valve Structure:
- A hydraulic flow control valve typically consists of a valve body with inlet and outlet ports, a movable spool or poppet, and an actuating mechanism.
- The valve body contains internal passages and chambers that control the flow of hydraulic fluid.
- Fluid Flow Paths:
- The flow control valve has an inlet port that connects to the hydraulic power source, such as a pump, and an outlet port that connects to the hydraulic actuator or another component.
- The valve provides different flow paths for fluid, allowing it to be controlled and regulated.
- Spool or Poppet:
- The valve body houses a movable spool or poppet that regulates the flow of hydraulic fluid.
- The spool can slide within the valve body, while the poppet can move linearly or rotate to open or close specific passages.
- Actuating Mechanism:
- Hydraulic flow control valves can be actuated manually, electrically, or through other means, depending on the specific design and application requirements.
- Manual actuation involves adjusting a handle, knob, or lever to position the spool or poppet.
- Electrical actuation utilizes solenoids that receive electrical signals to shift the spool or poppet, allowing for remote control and automation.
- Valve Positions:
- A hydraulic flow control valve typically has multiple positions that the spool or poppet can assume, each corresponding to a specific flow rate.
- The valve may have a range of preset positions or offer continuous adjustment for fine-tuning the flow rate.
- As the spool or poppet shifts, it aligns with specific passages, opening or closing them to control the fluid flow.
- Flow Regulation:
- By adjusting the position of the spool or poppet, the operator can control the size of the flow passages, thereby regulating the flow rate of the hydraulic fluid.
- When the passages are fully open, the fluid flows freely, allowing for maximum flow rate.
- Partially closing the passages restricts the flow, reducing the flow rate and controlling the speed of hydraulic actuators.
- Pressure Compensation:
- Some hydraulic flow control valves incorporate pressure compensation mechanisms to maintain a consistent flow rate despite changes in system pressure.
- These mechanisms ensure that the desired flow rate is maintained even when the system encounters variations in load or pressure.
Capability & Capacity Of Factory:
(1) Assembly
We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.
(2) Machining
The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.
(3) Welding
(4) Painting & coating
With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.
(5) Testing
We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.
We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!
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