HH-YG45 220-V90 Harvester Oil Cylinder

Product Overview

The HH-YG45 220-V90 Harvester Oil Cylinder is a specialized hydraulic cylinder designed for agricultural machinery, particularly harvesters. This hydraulic component plays a critical role in converting hydraulic energy into mechanical force, enabling the efficient operation of harvesting equipment. By using hydraulic fluid under pressure, the cylinder facilitates the movement of various machine parts, providing the necessary power to lift, lower, and control the harvesting mechanisms. This ensures that agricultural tasks are completed effectively and with minimal manual effort, significantly enhancing productivity and efficiency in farming operations.

Product Specifications

Key Parameters

• Cylinder Diameter: 55mm
• Rod Diameter: 40mm
• Travel: 220mm
• Installation Distance: 385mm

These specifications are fundamental in determining the hydraulic cylinder’s performance and suitability for specific applications. The cylinder diameter influences the force output, while the rod diameter impacts the overall durability and load-bearing capacity. The travel distance indicates the maximum extension length, allowing for versatile movement within a defined range, and the installation distance is essential for proper fitting in machinery.

Features of the HH-YG45 220-V90

Our hydraulic cylinder comes with several notable characteristics:

• High strength materials for enhanced durability
• Precision-engineered components to ensure reliable performance
• Advanced sealing technology for leak prevention
• Customizable lengths and specifications for specific machinery
• Cost-effective replacement for existing hydraulic cylinders in the market

We can manufacture this product with precision, ensuring it perfectly replaces various hydraulic cylinders commonly used in the industry.

Application Scenarios

Agricultural Machinery

In agricultural settings, the HH-YG45 220-V90 hydraulic cylinder is crucial for operating harvesters, which require robust and reliable components to manage the heavy lifting involved in harvesting crops. The cylinder enables the machine’s platform to rise and fall smoothly, ensuring that crops are harvested at the optimal height, maximizing yield while minimizing damage to the plants. Its ability to endure high pressure and repeated use makes it an ideal choice for these demanding applications.

Construction Equipment

This hydraulic cylinder is also applicable in construction machinery, where it is used in excavators and loaders to provide the necessary force for lifting and moving heavy materials. It ensures precise control over heavy loads, enhancing safety and efficiency on construction sites. The cylinder’s design allows for extended use under harsh conditions, making it a reliable component in construction equipment.

Design Considerations and Selection Standards

Load Capacity

When designing hydraulic cylinders, the load capacity is a primary consideration. The HH-YG45 220-V90 is engineered to support significant weights, making it suitable for heavy-duty applications. The cylinder’s structure is optimized to withstand the forces applied during operation, ensuring longevity and reliability. Understanding the load requirements of the application is essential for selecting the correct cylinder to prevent failure and ensure optimal performance.

Sealing Efficiency

The sealing efficiency of a hydraulic cylinder significantly impacts its performance. The HH-YG45 220-V90 utilizes advanced sealing technologies that enhance its ability to contain hydraulic fluid, minimizing leaks and maintaining pressure. This ensures that the cylinder operates effectively without losing power, which is crucial for maintaining the efficiency of the machinery it serves. Regular maintenance of the seals is also advised to prolong the lifespan of the hydraulic system.

Durability and Longevity

Durability is a critical design aspect for hydraulic cylinders, particularly in harsh working environments. The materials used in the HH-YG45 220-V90, such as high-strength steel, are selected to withstand wear and tear over time. The cylinder is subjected to rigorous testing to ensure that it can endure extreme conditions, such as temperature fluctuations and exposure to dirt and moisture. By prioritizing durability in the design phase, we can ensure that the hydraulic cylinder offers reliable service throughout its lifespan.

Sealing and Lubrication

Effective sealing and lubrication are essential for the performance of hydraulic cylinders. The HH-YG45 220-V90 incorporates various sealing elements, such as piston seals and rod seals, designed to prevent hydraulic fluid from leaking out. These seals are made from durable materials like polyurethane and nitrile rubber, offering resistance to wear and ensuring a long service life. Additionally, the cylinder’s body and threaded ends are finely processed to improve wear resistance, which is crucial for maintaining performance over time.

Regular lubrication is also vital, requiring periodic refills of hydraulic oil to ensure smooth operation. Proper lubrication reduces friction between moving parts, which helps in maintaining efficiency and prolonging the life of the cylinder. Implementing a consistent maintenance routine is key to avoiding premature wear and operational failures.

Maintenance Measures

• Regular Inspections: Conducting regular inspections of the hydraulic cylinder is crucial for identifying any signs of wear or damage early on. This includes checking for leaks, inspecting seals, and ensuring that all components are functioning correctly.
• Preventive Maintenance: Establishing a preventive maintenance schedule helps to minimize downtime and prolong the life of the hydraulic cylinder. It involves routine checks, timely repairs, and replacements of worn components to ensure optimal performance.
• Proper Lubrication: Ensuring that the hydraulic cylinder is adequately lubricated is essential for its operation. Regularly adding the appropriate hydraulic oil will reduce friction and wear on the cylinder, enhancing its efficiency and longevity.

Installation Guidelines

Installing the HH-YG45 220-V90 hydraulic cylinder correctly is vital for its performance. Start by ensuring that the installation area is clean and free from any debris that could cause damage. Use appropriate mounting brackets to secure the cylinder in place, ensuring it is aligned correctly with the machinery. Misalignment can lead to uneven wear and potential failure of the cylinder. Tighten all connections to the manufacturer’s specified torque settings to prevent leaks and ensure stability during operation. After installation, conduct a pressure test to confirm that the cylinder is functioning effectively and without leaks before putting it into full service.

Common Maintenance Tasks

Regular Inspections

Regular inspections are crucial for maintaining the HH-YG45 220-V90 hydraulic cylinder. These inspections help identify potential issues before they escalate into significant problems. Look for signs of wear, such as cracks or deformation in the cylinder body, and check for leaks around seals. Additionally, ensure that all connections are secure, as loose fittings can lead to fluid loss and decreased performance. Inspections should be conducted periodically and documented to track the condition of the cylinder over time, allowing for informed maintenance decisions.

Appropriate Lubrication

Proper lubrication of the hydraulic cylinder is essential for its smooth operation. Use only the recommended hydraulic oil, as specified in the manufacturer’s guidelines, to ensure compatibility with the materials used in the cylinder. Over-lubrication can lead to pressure build-up and potential failure, while under-lubrication can cause increased friction and premature wear. Establish a lubrication schedule based on usage and environmental conditions, and ensure that you fill the system to the appropriate levels regularly.

Seal Replacement and Calibration Checks

Seals are critical components in hydraulic cylinders and require regular monitoring and replacement when they show signs of wear. Inspect seals during routine maintenance and replace them as needed to prevent leaks and maintain efficiency. Calibration checks should also be performed to ensure the hydraulic system is operating within the specified parameters. This includes verifying pressure levels and ensuring that the cylinder responds accurately to input controls, which is essential for the safety and functionality of the machinery.

Safety Considerations and Environmental Factors

When utilizing hydraulic cylinders, safety measures are paramount. Ensure that all operators are trained on the proper use of the equipment and understand the potential hazards associated with hydraulic systems. Regularly maintain the hydraulic cylinder to prevent failures that could lead to accidents. Additionally, consider environmental factors, such as exposure to extreme temperatures or corrosive substances, which can affect the performance of seals and other components. Implementing safety protocols and conducting thorough audits can significantly mitigate risks associated with hydraulic cylinder operation.

Fault Diagnosis and Common Issues

• Leakage: One of the most common issues with hydraulic cylinders is leakage, often caused by worn or damaged seals. Regular inspections can help detect leaks early, preventing further damage.
• Insufficient Power: If the cylinder fails to generate adequate force, it may be due to low hydraulic fluid levels or air trapped in the system. Check fluid levels and bleed the system if necessary.
• Unusual Noises: Grinding or whining noises during operation may indicate inadequate lubrication or mechanical wear. Investigate any unusual sounds immediately to avoid severe damage to the system.

Troubleshooting Tips

To effectively diagnose and resolve issues with the HH-YG45 220-V90 hydraulic cylinder, follow these troubleshooting tips:

• Check for leaks and inspect seals frequently to address any issues promptly.
• Maintain proper fluid levels and ensure that the hydraulic fluid is clean and free from contaminants.
• Regularly inspect and replace worn components to prevent further complications.

Implementing preventive measures, such as scheduled maintenance and operator training, can help mitigate potential issues, ensuring the longevity and reliability of the hydraulic system.

About Our Company

We are a leading manufacturer of hydraulic cylinders, providing a comprehensive range of products to meet the diverse needs of both domestic and international markets. Our commitment to quality and innovation has established us as one of the foremost suppliers in the industry. We offer professional expertise, international certifications, and customizable solutions to cater to various applications. Our advanced production equipment ensures that we maintain high standards throughout our manufacturing process, while our dedicated after-sales service guarantees customer satisfaction.

Author: lyl