Hydraulic System For Lifter

Hydraulic systems for lifters are a state-of-the-art solution designed to optimize the performance of lifting equipment in various industries. This advanced system provides superior power, control, and reliability, ensuring smooth and precise lifting operations. Below, we will discuss the main characteristics of the lift hydraulic system, the use of methods, maintenance requirements, and other essential aspects.

Hydraulic System For Lifter Parameter:

Motor Power:30KW
Oil Tank:300L
System Pressure:23Mpa
System Flow:56L/min

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System For Lifter Characteristics:

1. Powerful Lifting Capability:
   • High Force Output: The hydraulic system provides tremendous power, lifting heavy loads efficiently and safely.
   • Controlled Lifting Speed: The system allows precise lifting speed control, allowing the operator to adjust the speed to ensure a smooth and controlled lifting operation.
2. Versatile Application:
   • Adaptability: The hydraulic system of the lift can be integrated into various lifting equipment, such as scissor lifts, car lifts, material handling systems, and hydraulic jacks.
   • Load Capacity: The system is designed to handle different load capacities, from light to heavy-duty applications, to meet various lifting requirements.
3. Safety and Stability:
   • Safe Load Handling: The hydraulic system provides stable and fast load handling, minimizing the risk of accidents or load transfer during lifting operations.
   • Overload Protection: Many hydraulic lifts have safety features such as overload protection valves that prevent the system from exceeding its lifting capacity and ensure safe and reliable operation.

What Are The Main Components Of A Hydraulic System?

A hydraulic system comprises several vital components that generate, control, and transmit hydraulic power. The main features of a hydraulic system include:

1. Hydraulic Fluid:
   • The hydraulic fluid, often oil-based, is the medium for transmitting power in the system. It provides lubrication, heat dissipation, and sealing properties.
2. Hydraulic Pump:
   • The hydraulic pump is responsible for converting mechanical power into hydraulic power. It generates flow and pressure to move the hydraulic fluid through the system.
3. Reservoir:
   • The reservoir, also known as the hydraulic tank, stores the hydraulic fluid. It provides a pool of liquid to compensate for volume changes due to temperature variations and acts as a settling point for contaminants.
4. Hydraulic Motor or Actuator:
   • The hydraulic motor or actuator converts hydraulic energy back into mechanical energy. It receives pressurized fluid from the pump and uses it to generate rotary or linear motion, enabling the system to perform work.
5. Control Valves:
   • Control valves regulate the flow and pressure of hydraulic fluid within the system. These valves direct the fluid to specific actuators, allowing precise control over the movement and speed of hydraulic components.
6. Hydraulic Cylinder:
   • Hydraulic cylinders are mechanical devices that convert fluid power into linear motion. They consist of a cylindrical barrel, a piston, and a rod. When pressurized fluid is directed into the cylinder, it extends or retracts the piston, creating linear force.
7. Hydraulic Lines and Hoses:
   • Hydraulic lines and hoses transport the pressurized hydraulic fluid between various system components. They are designed to withstand high pressures and are usually made of reinforced rubber or steel.
8. Accumulator:
   • An accumulator stores hydraulic energy in the form of pressurized fluid. It helps maintain system pressure, absorb shocks, and provide additional power when required.
9. Filters:
   • Hydraulic filters remove contaminants from the hydraulic fluid, such as dirt, debris, and particles. They prevent damage to components and maintain the cleanliness and performance of the system.
10. Pressure Relief Valve:
    • The pressure relief valve protects the hydraulic system from excessive pressure by diverting excess fluid back to the reservoir. It ensures the system operates within safe pressure limits.
11. Heat Exchanger:
    • In some hydraulic systems, a heat exchanger is used to manage the temperature of the hydraulic fluid. It helps dissipate excess heat and maintain the fluid within the optimal operating range.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!