MG/MK Series Throttle And Throttle Check Hydraulic Valve
The MG/MK series throttle and throttle check hydraulic valve is a versatile and high-performance hydraulic component designed to optimize control and efficiency in hydraulic systems. With its unique throttle and throttle check functionality, this valve offers precise flow control and ensures the smooth operation of hydraulic actuators.
The MG/MK series throttle and throttle check hydraulic valve is a versatile and reliable solution for precise flow control and enhanced system efficiency. With its throttle functionality, throttle check feature, and customizable flow control options, this valve delivers exceptional performance in various hydraulic applications. Following the recommended usage methods and maintenance guidelines, operators can ensure the longevity, reliability, and optimal functionality of the MG/MK series throttle and check hydraulic valve. Upgrade your hydraulic system with this advanced valve and experience enhanced control, efficiency, and productivity.
MG/MK Series Throttle And Throttle Check Hydraulic Valve Key Characteristics:
- Throttle Functionality:
- The MG/MK series valve features a throttle function that regulates the flow rate of hydraulic fluid.
- It allows for precise control of the fluid flow, enabling fine-tuning of actuator speed and responsiveness.
- Throttle Check Function:
- In addition to throttle control, this valve incorporates a throttle check function.
- The throttle check feature enables the valve to act as a check valve, preventing reverse flow and maintaining system stability.
- Flow Control Versatility:
- The MG/MK Series Valve offers a wide range of flow control options, allowing customization to suit specific application requirements.
- It can be configured for varying flow rates, pressure differentials, and actuator sizes, ensuring compatibility with diverse hydraulic systems.
- Enhanced System Efficiency:
- By providing precise flow control, the valve minimizes energy loss and optimizes overall system efficiency.
- It allows operators to match the hydraulic flow to the specific load requirements, reducing unnecessary power consumption.
- Reliable Performance:
- The MG/MK Series Valve is built to withstand demanding operating conditions and deliver consistent performance.
- Its robust construction and high-quality materials ensure durability and reliability in various applications.
MG/MK Series Throttle And Throttle Check Hydraulic Valve Parameter:
| Size | 6 | 8 | 10 | 15 | 20 | 25 | 30 | |
| Weight | kg | 0.3 | 0.4 | 0.7 | 1.3 | 2.2 | 3.6 | 4.5 |
| Max. operating pressure | bar | 315bar | ||||||
| Cracking pressure for type MK | bar | 0.5 | ||||||
| Max. flow-rate | L/min | 400 | ||||||
| Viscosity range | mm2/s | 10 to 800 | ||||||
| Fluid temperature range | ℃ | -30℃ to +80℃ | ||||||
| Fluid | Mineral oil; Phosphate ester | |||||||
| Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 | |||||||
MG/MK Series Throttle And Throttle Check Hydraulic Valve Advantages:
• Used in direct tubing installation
• Related to pressure and viscosity
Usage Method Of MG/MK Series Throttle And Throttle Check Hydraulic Valve:
- System Evaluation:
- Assess the hydraulic system’s requirements, including flow rates, pressure differentials, and actuator specifications.
- Identify the need for throttle and throttle check functionality in the system.
- Valve Selection:
- Select the appropriate variant of the MG/MK series valve based on system parameters and desired flow control characteristics.
- Consider factors such as maximum flow rate, pressure rating, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s installation instructions and ensure proper alignment and connection of the valve.
- Pay attention to flow direction arrows and ensure secure fittings and seals.
- Flow Adjustment:
- Adjust the throttle setting on the valve to achieve the desired flow rate.
- Fine-tune the throttle control to optimize actuator performance and system efficiency.
How Hydraulic Control Valve Works?
A hydraulic control valve is a critical component in hydraulic systems that regulates the flow and pressure of hydraulic fluid. It serves as a control mechanism for directing fluid to different hydraulic actuators and controlling the speed and direction of their movement. The operation of a hydraulic control valve can be described as follows:
- Valve Structure:
- A hydraulic control valve comprises a valve body that houses various internal components, such as spools, poppets, or discs.
- The valve body contains ports, passages, and chambers that facilitate the flow of hydraulic fluid.
- Valve Positions:
- Hydraulic control valves typically have multiple positions, including open, closed, and partially open.
- In the closed position, the valve blocks the flow of fluid entirely.
- In the open position, the valve allows fluid to flow freely through specific ports.
- In the partially open position, the valve restricts or controls the flow rate of the fluid.
- Spool Valve Operation:
- Spool valves are commonly used in hydraulic control systems. They consist of a cylindrical spool with lands or channels.
- The spool is positioned within the valve body and can be moved longitudinally.
- By shifting the spool, different lands align with specific ports, enabling or blocking fluid flow to different actuators.
- The movement of the spool is typically achieved using mechanical linkages, solenoids, or hydraulic pressure acting on the spool.
- Poppet Valve Operation:
- Poppet valves are another type of hydraulic control valve. They use a movable poppet or disc to control fluid flow.
- When the poppet is in the closed position, it rests against a seat, blocking fluid flow.
- To open the valve, the poppet is moved away from the seat, allowing fluid to flow through the passage.
- The movement of the poppet can be achieved through mechanical linkages or hydraulic pressure.
- Control Mechanisms:
- Hydraulic control valves can be operated manually, mechanically, or through electrical means.
- Manual control involves the use of levers, knobs, or handles to position the valve element.
- Mechanical control utilizes mechanical linkages or actuators to move the valve element.
- Electrical control employs solenoids or other electrically controlled devices to shift the valve element.
- Actuator Control:
- Hydraulic control valves direct fluid to various hydraulic actuators, such as cylinders or motors.
- By controlling the valve positions, the hydraulic system can regulate the speed, direction, and force of the actuators.
- For example, adjusting the valve position can control the extension or retraction of a hydraulic cylinder.
- System Stability and Safety:
- Hydraulic control valves play a crucial role in maintaining system stability and safety.
- Pressure relief valves are often incorporated into hydraulic control systems to protect against overpressure.
- These relief valves divert excess fluid to a low-pressure outlet, preventing damage to the system.
Capability & Capacity Of Factory:
(1) Assembly
We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.
(2) Machining
The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.
(3) Welding
(4) Painting & coating
With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.
(5) Testing
We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.
We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!