Bucket Cylinder For XCMG Large Excavator XE900C

Introduction

The bucket cylinder, also known as the digger cylinder, is a specialized hydraulic cylinder used to control the movement of the bucket in heavy machinery such as excavators, backhoes, and loaders. Its primary function is to allow the bucket to lift, lower, and tilt for various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket’s motion through changes in hydraulic oil pressure, enabling operators to efficiently handle heavy loads and adapt to complex working environments and diverse job requirements.

Features

• High strength and durability

  Bucket cylinders are typically made of high-strength steel or aluminum, capable of withstanding high pressure and heavy loads, and designed with considerations for wear resistance and corrosion resistance to extend their service life.

• Efficient hydraulic operation

  By utilizing hydraulic oil pressure, bucket cylinders achieve smooth extension and retraction motions, respond quickly to operating commands, provide powerful pushing and pulling force, and are suitable for handling heavy loads and complex job tasks.

• Various types

  Bucket cylinders can be selected as single-acting (hydraulic use in one direction only) or double-acting (hydraulic use in both directions) to meet diverse operating requirements, and some models are telescopic, allowing greater extension without increasing external dimensions, suitable for applications with limited space.

• Perfect replacement for other hydraulic cylinders

  Our bucket cylinders can perfectly replace other hydraulic cylinders. We provide a wide range of hydraulic cylinders that can fit different excavator models.

• Stable performance

  Bucket cylinders operate smoothly and stably, with high precision, providing reliable and stable performance to adapt to various operating conditions.

Applications

Bucket cylinders are widely used in various heavy machinery applications, such as:

• Construction equipment

  In excavators, they are essential for digging, loading, and moving soil or debris. In backhoe loaders, bucket cylinders assist in both digging and lifting.

• Agricultural machinery

  Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials.

• Excavators

  Bucket cylinders enable excavators to penetrate soil by allowing the bucket to penetrate the ground.

• Loaders

  In front-end loaders, they assist in raising and tilting cargo effectively.

Design considerations and selection criteria

When selecting a bucket cylinder, several design considerations must be taken into account:

• Load-bearing capacity

  The bucket cylinder must be able to handle the maximum load applied to the bucket. Therefore, the cylinder’s load-bearing capacity must match the load to avoid failure of the cylinder or other machinery components.

• Sealing and durability

  The sealing of the bucket cylinder is vital in preventing oil leakage and ensuring the cylinder’s durability. The piston seal, rod seal, and other seals must be made of wear-resistant and corrosion-resistant materials.

• Safety and maintainability

  Bucket cylinders must be designed to be safe and easily maintained. The cylinder’s safety factors must be taken into account and designed to be safe to operate. The cylinder’s maintenance must be easy, requiring minimal time and effort.

Sealing and lubrication

Bucket cylinders use various sealing components, such as piston seals, rod seals, and other seals, to prevent oil leakage and ensure cylinder durability. The sealing materials must be made of wear-resistant and corrosion-resistant materials, such as polyurethane or nitrile rubber. The cylinder’s body and thread end surfaces have undergone fine processing to improve wear resistance. Regular lubrication with adequate hydraulic oil is necessary to maintain cylinder performance.

Inspection and preventive maintenance measures

Regular inspection and preventive maintenance can prevent malfunction and extend the life of the bucket cylinder. Some measures include:

• Regular inspection

  Inspect the bucket cylinder regularly to detect leaks, damaged or worn seals, and other damage. Also, check for excessive wear on the cylinder and other components.

• Proper lubrication

  Lubricate the cylinder regularly with the appropriate hydraulic oil to ensure smooth operation and prevent wear and tear.

• Seal replacement and calibration check

  Replace the seals when they show signs of wear, and check the cylinder calibration to ensure accurate measurements.

Safety considerations and environmental factors

Safety is a top priority when using bucket cylinders. Measures must be taken to avoid the cylinder’s overloading and ensure proper operation. Environmental factors, such as temperature and humidity, must also be taken into account when using bucket cylinders to avoid malfunction and ensure proper operation.

Troubleshooting and common issues

Common issues that may arise with bucket cylinders include oil leaks, damaged seals, and malfunctioning components. Proper troubleshooting and maintenance can prevent these issues and prolong the cylinder’s life.

Company Introduction

We are a leading manufacturer and supplier of bucket cylinders, providing a wide range of hydraulic cylinders that can fit different excavator models. We adhere to the principle of excellent quality and rely on the industrialized production management strategy of precision manufacturing workshops. We continuously improve the manufacturing platform of the workshop, improve the production quality of products, and have strong creativity to meet customers’ diverse needs with high efficiency, high precision, and high-quality principles.

Professionalism and International Certification

We have extensive experience in the hydraulic cylinder industry and have obtained ISO9001 certification. Our products have also passed the CE and RoHS international certification, ensuring product quality and safety.

Customization and Production equipment

We provide customized services to our customers to meet their specific requirements. We have advanced production equipment, such as CNC lathes, CNC grinding machines, and CNC milling machines, to ensure product quality and accuracy.

After-sales service

We provide excellent after-sales services to our customers, such as technical support, maintenance, and repair services. We can provide replacement parts and rebuilding services to extend the life of the bucket cylinder and reduce maintenance costs.

Author: lyl