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Press Clamping Cylinder

Como cilindros hidráulicos uno de los fabricantes, los surtidores y los exportadores de productos mecánicos, ofrecemos cilindros hidráulicos y muchos otros productos.

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Correo:sales@hydraulic-cylinders.net

Fabricante proveedor exportador de cilindros hidráulicos.

Press Clamping Cylinder

The press clamping cylinder is a cutting-edge product that delivers exceptional performance and reliability in various industrial applications. With its advanced features and robust design, this cylinder offers enhanced clamping force, precise control, and improved productivity.

The press clamping cylinder is a game-changer in industrial applications, offering high clamping force, precise control, and fast operation. With its versatile mounting options and reliable performance, this cylinder enhances productivity, efficiency, and precision in various industrial processes. Following the recommended usage methods and maintenance practices, you can maximize the press clamping cylinder’s longevity, reliability, and safety in your industrial setup. Choose this cylinder to unlock the full potential of your industrial processes and quickly achieve superior results.

Press Clamping Cylinder Key Characteristics:

  1. High Clamping Force:
  • The press clamping cylinder boasts a powerful clamping force, allowing it to securely hold workpieces in place during machining, welding, or assembly processes.
  • With its robust construction and optimized design, this cylinder provides reliable and consistent clamping force, ensuring stability and accuracy.
  1. Precise Control:
  • This cylinder features precise control mechanisms that enable operators to adjust the clamping force accurately.
  • The ability to fine-tune the clamping force ensures optimal gripping without damaging delicate workpieces, resulting in superior quality and reduced rework.
  1. Fast Operation:
  • The press clamping cylinder is engineered for rapid clamping and release operations, minimizing downtime and maximizing productivity.
  • Its efficient design and high-speed actuation allow quick workpiece changes, reducing cycle times and improving overall efficiency.
  1. Versatile Mounting Options:
  • This cylinder offers versatile mounting options, including flange, foot, or threaded body mounts, providing flexibility to integrate seamlessly into different industrial setups.
  • The variety of mounting options enables easy installation and integration with existing machinery or customized workstations.

Press Clamping Cylinder Parameter:

Product NameHydraulic Press Clamping Cylinder
Features:Tighten the clamp head that holds the steel ingot or billet
Bore diameter:125mm~700mm
Rod diameter:80mm~520mm
Stroke≤1200mm
Thrust force:Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)
 Clamping Cylinder Applications:Hydraulic Press
Features:
Tighten the clamp head that holds the steel ingot or billet
Specification:
Bore diameter: 125mm~700mm
Rod diameter: 80mm~520mm
Stroke≤1200mm
Thrust force:
Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)

Press Cylinder Factory:

Usage Method Of Press Clamping Cylinder:

  1. Mounting and Installation:
  • Begin by selecting the appropriate mounting option for your application, such as flange, foot, or threaded body.
  • Follow the manufacturer’s instructions or guidelines to securely mount the press clamping cylinder to the desired location, ensuring proper alignment and stability.
  1. Adjusting Clamping Force:
  • Depending on the requirements of your application, use the provided controls or adjustment mechanisms to set the desired clamping force.
  • Carefully consider the workpiece material, size, and processing requirements to achieve the optimal clamping force for the best results.
  1. Workpiece Clamping:
  • Position the workpiece within the clamping range of the press clamping cylinder.
  • Activate the cylinder to apply the clamping force, ensuring a secure grip on the workpiece.
  • Verify that the clamping force is sufficient to hold the workpiece firmly during the required operation.

How To Remove Hydraulic Cylinder End Cap?

Removing the end cap of a hydraulic cylinder is a straightforward process that requires some essential tools and careful execution. Here’s a step-by-step guide on how to remove the hydraulic cylinder end cap:
  1. Safety First: Before starting any work on the hydraulic cylinder, ensure the system is depressurized and all hydraulic power is turned off. This will prevent any unexpected movement or hydraulic fluid discharge.
  2. Gather Tools: You will need appropriate tools, including wrenches, socket sets, a rubber mallet, and a pry bar or screwdriver.
  3. Identify the End Cap: The end cap is typically located on one end of the hydraulic cylinder and is secured with bolts or retaining rings.
  4. Access the Bolts: If the end cap is held in place with bolts, use the appropriate wrench or socket set to loosen and remove them. Start by loosening the bolts in a crisscross pattern to ensure even pressure release.
  5. Remove the Retaining Rings: The end cap may sometimes be secured with retaining rings. Use a pry bar or screwdriver to carefully pry off the retaining rings, ensuring they do not damage the cylinder or the end cap.
  6. Tap Gently: Once the bolts or retaining rings are removed, the end cap may still be tightly sealed due to hydraulic pressure or friction. Use a rubber mallet to gently tap around the end cap’s perimeter. This helps to break any adhesive or sealing material and loosen the end cap.
  7. Pry Off the End Cap: With the end cap loosened, use a pry bar or a screwdriver to pry off the end cap carefully. Start at one edge and work your way around, applying gentle and even pressure to avoid damaging the cylinder or the end cap. Tap the pry bar lightly with a rubber mallet to help release the end cap.
  8. Inspect and Clean: Once the end cap is removed, inspect it for any signs of damage, wear, or leakage. Take note of any seals or gaskets that may need replacement. Clean the end cap and the cylinder mounting surface thoroughly to ensure a proper reassembling seal.

Capacidad de la fábrica:

(1) Montaje

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Mecanizado

El taller de mecanizado está equipado con un centro de torneado de carril inclinado personalizado, un centro de mecanizado, una máquina de bruñido de alta velocidad, un robot de soldadura y otros equipos relacionados, que pueden procesar tubos cilíndricos con un diámetro interior máximo de 400 mm y una longitud máxima de 6 metros.

(3) Soldadura

(4) Pintura y revestimiento

Con pequeñas y medianas líneas de cilindros automáticos de recubrimiento de pintura a base de agua, para lograr la carga y descarga automática de robots y pulverización automática, la capacidad de diseño de 4000 piezas por turno;
También disponemos de una línea semiautomática de producción de pintura para grandes cilindros accionada por cadena, con una capacidad de diseño de 60 cajas por turno.

(5) Pruebas

Disponemos de instalaciones de inspección y bancos de pruebas de primera clase para garantizar que el rendimiento del cilindro cumple los requisitos.

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding cajas de cambios agrícolas. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and colabore con nosotros!

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