Explosion Proof Hydraulic System

Explosion-proof hydraulic systems are a state-of-the-art solution to the unique challenges of operating hydraulic machinery in hazardous environments. This specialized system combines the power of hydraulic technology with explosion-proof design features to ensure the safety of personnel and equipment while maximizing operational efficiency. Let’s delve into the key characteristics, methods of use, maintenance requirements, and other key aspects of explosion-proof hydraulic systems.

The production and processing of explosion-proof hydraulic systems, explosion-proof motors, and solenoid valves are often used in coal mine equipment.

Explosion-proof Hydraulic System Features:

1. An imported oil pump (variable piston pump, variable vane pump) is used together with an explosion-proof motor, significantly improving the system’s reliability.
2. Adopt an imported explosion-proof solenoid valve with an imported superposition valve, which is easy to operate and improves production efficiency.
3. The laser cutting and bending process is used to ensure the strength and beauty of the equipment.

Explosion Proof Hydraulic System For Mine Equipment Parameter:

Motor Power:1.5KW
Oil Tank:60L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Explosion-Proof Hydraulic System For Mine Equipment Características:

1. Robust Explosion-Proof Design

• Carefully designed to meet stringent safety standards in hazardous environments.
• Combined with explosion-proof features, it reduces the risk of flammable gases, dust, and other harmful substances igniting.
• Ensure compliance with industry regulations and guidelines and maintain a safe working environment.

2. Enhanced Safety Features

• Flameproof housing, pressure-reducing valves, and flame-proof materials minimize the possibility of fire, explosion, and electrical hazards.
• Fail-safe components and redundant systems provide continuous operation and emergency shutdown in case of emergency.
• Comprehensive safety mechanisms protect people and equipment from harm and reduce the risk of accidents and injuries.

3. High Performance and Efficiency

• It provides superior performance and enables the powerful and precise operation of hydraulic machinery.
• Reliable force and motion control for hydraulic actuators, valves, and other components.
• Optimize efficiency and productivity while ensuring smooth and efficient machine operation.

What Law Of Hydraulics Does The Brake System Use?

Here’s how Pascal’s Law applies to a hydraulic brake system:

1. Brake Pedal Input:
   When the driver presses the brake pedal, it applies force to a piston inside the master cylinder. This force creates hydraulic pressure in the brake fluid.
2. Hydraulic Pressure Transmission:
   According to Pascal’s Law, the hydraulic pressure generated in the master cylinder is transmitted equally in all directions through the brake fluid. This pressure is distributed to the hydraulic lines and brake hoses connected to each wheel.
3. Brake Caliper Activation:
   The hydraulic pressure reaches the brake caliper or wheel cylinder at each wheel. The pressure forces the piston(s) inside the caliper or cylinder to move, engaging the brake pads or shoes against the brake rotor or drum.
4. Friction and Braking Force:
   The contact between the brake pads and the rotor (or shoes and drum) generates friction. This friction converts the hydraulic pressure into a braking force that slows down or stops the vehicle.
5. Balanced Braking:
   Since Pascal’s Law ensures equal pressure transmission, each wheel’s brake caliper receives the same hydraulic pressure. This results in balanced wheel braking forces, promoting stability and controlled stopping power.

Capacidad de la fábrica:

(1) Montaje

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Mecanizado

El taller de mecanizado está equipado con un centro de torneado de carril inclinado personalizado, un centro de mecanizado, una máquina de bruñido de alta velocidad, un robot de soldadura y otros equipos relacionados, que pueden procesar tubos cilíndricos con un diámetro interior máximo de 400 mm y una longitud máxima de 6 metros.

(3) Soldadura

(4) Pintura y revestimiento

Con pequeñas y medianas líneas de cilindros automáticos de recubrimiento de pintura a base de agua, para lograr la carga y descarga automática de robots y pulverización automática, la capacidad de diseño de 4000 piezas por turno;
También disponemos de una línea semiautomática de producción de pintura para grandes cilindros accionada por cadena, con una capacidad de diseño de 60 cajas por turno.

(5) Pruebas

Disponemos de instalaciones de inspección y bancos de pruebas de primera clase para garantizar que el rendimiento del cilindro cumple los requisitos.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding cajas de cambios agrícolas. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and colabore con nosotros!