Explosion Proof Hydraulic System For Mine Equipment

Explosion-proof hydraulic systems for mine equipment are cutting-edge solutions to the unique challenges of operating hydraulic machinery in hazardous mining environments. This specialized system combines the power of hydraulic technology with explosion-proof design features to ensure the safety of personnel and equipment while maximizing operational efficiency. Let’s explore the main characteristics, use methods, maintenance requirements, and other critical aspects of the explosion-proof hydraulic system of mining equipment.

The production and processing of explosion-proof hydraulic systems, explosion-proof motors, and solenoid valves are often used in coal mine equipment.

Explosion-proof Hydraulic System Features:

1. An imported oil pump (variable piston pump, variable vane pump) is used with an explosion-proof motor, significantly improving the system’s reliability.
2. Adopt an imported explosion-proof solenoid valve with an imported superposition valve, which is easy to operate and improves production efficiency.
3. The laser cutting and bending process is used to ensure the strength and beauty of the equipment.

Explosion Proof Hydraulic System For Mine Equipment Parameter:

Motor Power:3KW
Oil Tank:40L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Explosion Proof Hydraulic System For Mine Equipment Omadused:

1. Robust Explosion-Proof Design

• They have been carefully designed to meet stringent safety standards in hazardous mining environments.
• It has an explosion-proof function to reduce the risk of flammable gases, dust, and other harmful substances igniting.
• Ensure compliance with industry regulations and guidelines and maintain a safe working environment.

2. Enhanced Safety Features

• Flameproof housing, pressure-reducing valves, and flame-proof materials minimize the possibility of fire, explosion, and electrical hazards.
• Fail-safe components and redundant systems provide continuous operation and emergency shutdown in case of emergency.
• Comprehensive safety mechanisms protect people and equipment from harm and reduce the risk of accidents and injuries.

3. High Performance and Efficiency

• It provides superior performance and enables powerful and precise operation of mining equipment.
• Reliable force and motion control for hydraulic actuators, valves, and other components.
• Optimize efficiency and productivity while ensuring smooth and efficient machine operation.

4. Customizable Solutions

• It is tailored to meet the specific requirements of mine equipment, such as load capacity, speed, and operating conditions.
• Offers flexible designs that seamlessly integrate various types of mining machinery, including conveyors, drills, loaders, and crushers.
• Adapt to different mining environments and unique challenges and operational requirements.

How Does A Hydraulic Clutch System Work?

A hydraulic clutch system is a mechanism that enables the operation of a clutch in a vehicle using hydraulic pressure instead of a mechanical linkage. It provides a smoother and more precise clutch engagement than traditional cable-operated or mechanical clutch systems. Here’s a simplified explanation of how a hydraulic clutch system works:

1. Master Cylinder:
   The hydraulic clutch system begins with a master cylinder, typically located near the clutch pedal in the driver’s compartment. When the driver depresses the clutch pedal, it pushes a piston inside the master cylinder.
2. Hydraulic Fluid:
   The master cylinder is filled with hydraulic fluid, usually brake fluid, responsible for transmitting the hydraulic pressure. The fluid is stored in a reservoir and drawn into the master cylinder when the pedal is depressed.
3. Slave Cylinder:
   Connected to the master cylinder by hydraulic lines or hoses, the slave cylinder is located near the clutch assembly. It contains a piston that moves in response to the hydraulic pressure from the master cylinder.
4. Clutch Release Bearing:
   The slave cylinder is connected to a release bearing, also known as a throwout bearing. When the slave cylinder piston moves, it pushes the release bearing against the clutch pressure plate, disengaging the clutch.
5. Clutch Assembly:
   The clutch assembly consists of a clutch plate, pressure plate, and flywheel. When the clutch is engaged, the pressure plate applies pressure to the clutch plate, creating friction and transferring power from the engine to the transmission.
6. Clutch Engagement:
   When the driver depresses the clutch pedal, hydraulic pressure from the master cylinder is transmitted to the slave cylinder. The slave cylinder piston moves, pushing the release bearing against the pressure plate. This action releases the pressure on the clutch plate, disengaging it from the flywheel. As a result, power from the engine is no longer transmitted to the transmission, allowing the driver to shift gears smoothly.
7. Clutch Disengagement:
   Releasing the clutch pedal allows the hydraulic pressure to be relieved. The return spring in the slave cylinder pushes the piston back, retracting the release bearing from the pressure plate. This re-engages the clutch and reestablishes power transmission between the engine and transmission.

Tehase võimekus ja suutlikkus:

(1) Kokkupanek

Meil on esmaklassiline sõltumatu teadus- ja arendustegevuse montaažiplatvorm. Hüdrosilindrite tootmistöökojas on neli poolautomaatset tõstesilindrite koosteliini ja üks automaatne kallutussilindrite koosteliin, mille kavandatud aastane tootmisvõimsus on 1 miljon tükki. Spetsiaalsete silindrite töökoda on varustatud erinevate spetsifikatsioonidega poolautomaatse puhastusmontaažisüsteemiga, mille kavandatud aastane tootmisvõimsus on 200 000 ja mis on varustatud kuulsate CNC-töötlemisseadmete, mehaanilise töötlemise keskuse, suure täpsusega silindrite töötlemise eriseadmete, robotkeevitusmasina, automaatse puhastusmasina, automaatse silindri kokkupanemise masina ja automaatse värvimise tootmisliiniga. Olemasolevad kriitilised seadmed rohkem kui 300 komplekti (komplekti). Seadmete ressursside optimaalne jaotamine ja tõhus kasutamine tagavad toodete täpsusnõuded ja vastavad toodete kvaliteedinõuetele.

(2) Töötlemine

Töödeldav töökoda on varustatud kohandatud kallutatud rööpse treipingi keskuse, mehaanilise keskuse, kiire lihvimismasina, keevitusroboti ja muude seotud seadmetega, mis suudavad töödelda silindritorusid, mille maksimaalne siseläbimõõt on 400 mm ja maksimaalne pikkus on 6 meetrit.

(3) Keevitamine

(4) Värvimine ja katmine

Väikese ja keskmise suurusega silindri automaatse veepõhise värvipinnakattega liinide abil, et saavutada automaatne robotlaadimine ja mahalaadimine ning automaatne pihustamine, projekteerimisvõimsus 4000 tükki vahetuse kohta;
Meil on ka poolautomaatne suurte balloonide värvimise tootmisliin, mis töötab jõukettaga ja mille projekteerimisvõimsus on 60 kasti ühe vahetuse kohta.

(5) Testimine

Meil on esmaklassilised kontrolliseadmed ja katsestendid, et tagada silindri jõudlus vastavus nõuetele.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding põllumajanduslikud käigukastid. Oleme eksportinud oma tooteid klientidele üle maailma ja teeninud hea maine tänu meie suurepärasele tootekvaliteedile ja müügijärgsele teenindusele. Me tervitame kliente kodus ja välismaal, et võtta meiega ühendust, et pidada läbirääkimisi äri, vahetada teavet ja teha meiega koostööd!