Hydraulic System For Combined Machine Tool

Hydraulic systems for combined machine tools are a cutting-edge solution designed to optimize the performance of machine tools in the manufacturing industry. Its advanced hydraulic technology provides precise control, increased power, and improved efficiency, making it an essential part of a wide range of machining operations. From milling and turning to grinding and drilling, machine tool hydraulic systems offer superior performance and reliability, enabling manufacturers to achieve superior accuracy and productivity.

Hydraulic System For Combined Machine Tool Parameter:

Motor Power:1.5KW
Oil Tank:120L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System For Combined Machine Tool Characteristics:

1. High-Performance Hydraulic Components:

• Reliable And Durable: The system uses high-quality hydraulic components such as pumps, valves, and actuators and is known for its reliability, durability, and precision.
• Designed For Harsh Conditions: These components are designed to withstand the harsh conditions of machine tool applications, ensuring long service life and minimal downtime.

2. Intelligent Control Features:

• Advanced Control Technology: Machine tool hydraulic systems often integrate intelligent control functions such as proportional valves, servo systems, and feedback mechanisms.
• Precise Control Parameters: These advanced control technologies allow precise control of speed, pressure and positioning, improving the overall performance and versatility of the machine.

What Is Charge Pressure In a Hydraulic System?

In a hydraulic system, charge pressure refers to the pressure exerted on the hydraulic fluid within the system’s reservoir or accumulator. It is the pressure level maintained in the system to ensure proper functioning and readiness for operation. The charge pressure is typically lower than the working or operating pressure in the hydraulic system.

Here are some key points to understand about charge pressure in a hydraulic system:

1. Purpose of Charge Pressure:
   • Ensuring Readiness: The charge pressure keeps the hydraulic system primed and ready for immediate operation by maintaining a pre-set pressure level.
   • Compensation for Leakages: Charge pressure compensates for minor internal and external leakages that may occur over time, preventing a significant drop in system pressure and performance.
   • Auxiliary Functions: In certain hydraulic systems, the charge pressure may also serve other functions, such as actuating specific components or subsystems.
2. Pressure Source:
   • Hydraulic Pump: The hydraulic pump typically generates the charge pressure, which supplies the necessary force to pressurize the fluid in the system.
   • Accumulator: In some hydraulic systems, an accumulator may be used to store energy and maintain the charge pressure. The accumulator releases stored fluid to maintain the desired pressure when needed.
3. Pressure Regulation:
   • Pressure Relief Valve: A pressure relief valve is commonly installed in the hydraulic system to regulate and control the charge pressure. It ensures that the pressure does not exceed a predetermined limit, protecting the system from over-pressurization.
   • Pressure Switches/Gauges: Pressure switches or gauges are used to monitor and display the charge pressure level, allowing operators to verify if it is within the desired range.
4. Maintenance and Adjustment:
   • Inspection: Regular inspections of the hydraulic system should include checking the charge pressure to ensure it is maintained at the appropriate level.
   • Adjustment: If the charge pressure deviates from the specified range, adjustments may be necessary. This can involve adjusting the pressure relief valve or other pressure-regulating components.

Tehtaan kapasiteetti ja kapasiteetti:

(1) Kokoonpano

Meillä on ensiluokkainen riippumaton tutkimus- ja kehitystyön kokoonpanoalusta. Hydraulisylinterien tuotantopajassa on neljä puoliautomaattista nostosylinterin kokoonpanolinjaa ja yksi automaattinen kallistussylinterin kokoonpanolinja, joiden suunniteltu vuotuinen tuotantokapasiteetti on 1 miljoona kappaletta. Erikoissylinterin työpaja on varustettu erilaisilla eritelmillä puoliautomaattisen puhdistusasennuksen kokoonpanojärjestelmällä, jonka suunniteltu vuotuinen tuotantokapasiteetti on 200 000, ja se on varustettu kuuluisilla CNC-työstölaitteilla, työstökeskuksella, korkean tarkkuuden sylinterin käsittelyyn tarkoitetuilla erityislaitteilla, robottihitsauskoneella, automaattisella puhdistuslaitteella, automaattisella sylinterin kokoonpanokoneella ja automaattisella maalaustuotantolinjalla. Olemassa olevat kriittiset laitteet yli 300 sarjaa (sarjaa). Laiteresurssien optimaalinen kohdentaminen ja tehokas käyttö varmistavat tuotteiden tarkkuusvaatimukset ja täyttävät tuotteiden laatuvaatimukset.

(2) Koneistus

Työstöpaja on varustettu räätälöidyllä kaltevalla kiskosorvauskeskuksella, työstökeskuksella, suurnopeus-hiontakoneella, hitsausrobotilla ja muilla vastaavilla laitteilla, joilla voidaan käsitellä sylinteriputkia, joiden sisähalkaisija on enintään 400 mm ja enimmäispituus on 6 metriä.

(3) Hitsaus

(4) Maalaus ja pinnoitus

Pienillä ja keskisuurilla sylinterin automaattisilla vesipohjaisilla maalipinnoituslinjoilla automaattisen robotin lastaus- ja purku- ja automaattisen ruiskutuksen saavuttamiseksi, suunnittelukapasiteetti on 4000 kappaletta vuorossa;
Meillä on myös puoliautomaattinen maalauslinja suurille sylintereille, joka toimii voimaketjulla ja jonka suunnittelukapasiteetti on 60 laatikkoa työvuorossa.

(5) Testaus

Meillä on ensiluokkaiset tarkastustilat ja testialustat, joilla varmistetaan, että sylinterin suorituskyky täyttää vaatimukset.

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