Bucket Cylinder For Caterpillar Small Excavator E120/120B
Introduction
A bucket cylinder for Caterpillar small excavator E120/120B is a specialized hydraulic cylinder designed primarily to control the movement of buckets in heavy machinery such as excavators, backhoes, and front loaders. Its main function is to enable the bucket to be lifted, lowered, and tilted, making it easier to handle various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket through changes in the pressure of the hydraulic oil, allowing operators to efficiently handle heavy loads, adapt to complex work environments, and diverse operating requirements.
Features
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High Strength and Durability:
The bucket cylinder is generally made of high-strength steel or aluminum, which can withstand high pressure and heavy loads, adapt to harsh working environments, and is designed to consider wear resistance and corrosion resistance to extend its service life.
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Efficient Hydraulic Operation:
The bucket cylinder uses the pressure of hydraulic oil to achieve smooth telescopic action, can quickly respond to control commands, provide powerful pushing and pulling forces, and is suitable for handling heavy loads and complex operational tasks.
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Diverse Types:
Single-acting (hydraulic is used in only one direction) or double-acting (hydraulic is used in both directions) cylinders can be selected according to requirements to meet different operational needs. Some models are telescopic, allowing for greater extension without increasing external dimensions, making them ideal for applications where space is limited.
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Product Replacement:
We can produce this product, and our product can perfectly replace these hydraulic cylinders.
Applications
The bucket cylinder finds application in various industries, some of which are:
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Construction Equipment:
In excavators, they are found to be crucial for excavating, loading, and moving soil or debris. In backhoe loaders, the bucket cylinder helps in both digging and lifting.
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Agricultural Machinery:
Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials, the bucket cylinder achieves digging action by allowing the bucket to penetrate the soil.
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Loader:
In front loaders, they help in lifting and tilting goods efficiently.
Each application can be further expanded as per requirements with keywords and descriptions.
Design Considerations and Selection Criteria
From a design consideration, the bucket cylinder must be able to carry the load, provide adequate sealing, durability, safety, and maintainability. The following points must be considered:
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Load Bearing Capacity:
The bucket cylinder must be able to withstand the maximum pressure and force it may encounter during its operation. This capacity is determined by the size of the cylinder and the material used for its manufacture.
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Sealing:
The use of different sealing elements such as piston seals and rod seals made of wear-resistant materials such as polyurethane and nitrile rubber reduces the risk of leakage and enhances the durability of the cylinder. Additionally, the cylinder bore and thread end surfaces undergo fine processing to improve wear resistance.
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Durability:
The design must ensure that the cylinder can withstand the highest load and can handle the harshest working conditions. The cylinders must also have excellent corrosion resistance to extend their life.
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Safety:
The cylinders must be designed to prevent accidental activation or malfunction while in operation. The design must also consider the safety of the operator while operating the machinery.
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Maintainability:
The cylinder must be designed to make maintenance easier and require minimal downtime. The design must also consider how easy it is to replace any worn-out part.
Sealing and Lubrication
The bucket cylinder must use different sealing elements to prevent any leakage. The use of wear-resistant materials such as polyurethane and nitrile rubber ensures the durability of the cylinder. Regularly adding an appropriate amount of hydraulic oil to lubricate the cylinder can help improve its life. The cylinder bore and thread-end surfaces undergo fine processing to improve their wear resistance.
Preventive Maintenance and Inspection
Regular inspection and preventive maintenance are necessary to avoid any significant damage to the cylinder. Some maintenance tasks that can be performed are:
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Säännöllinen tarkastus:
Regular inspection of the cylinder can help identify any issue before it becomes more significant. Inspections should include checking for leakage, damage to the seals, and proper alignment.
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Proper Lubrication:
Adding an appropriate amount of hydraulic oil can help improve the life of the cylinder and ensure smooth operation.
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Tiivisteen vaihto:
Regularly replacing the seals can help reduce any leakage and improve the life of the cylinder.
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Calibration Check:
Regular calibrations can ensure that the cylinder operates within the required tolerance limits.
Proper installation, lubrication, and adjustment are crucial for extended use of the bucket cylinder. It is recommended to align the cylinder correctly and use appropriate installation brackets to secure the cylinder firmly.
Safety and Environmental Considerations
When using the bucket cylinder, proper safety measures must be followed to ensure the safety of the operator and people around them. Additionally, the bucket cylinder must be disposed of correctly to prevent environmental pollution.
Fault Diagnosis and Troubleshooting
The most common issues that can occur with the bucket cylinder are leakage, seal damage, and improper alignment. To address these issues, regular inspections and preventive maintenance are necessary. In case of any issues, proper troubleshooting can be done to identify and solve the problem.
About Our Company
We are a manufacturer of replacement hydraulic cylinders and have a complete range of products. We are a leading manufacturer and wholesale distributor of hydraulic cylinders in the domestic and foreign markets. We adhere to the policy of excellent quality, rely on the industrial production management strategy of fine manufacturing workshops, rely on technological talents, digital high-end manufacturing equipment, and professional detection systems, continually improve the manufacturing platform of the workshop, perfect the production quality route of the product, and have strong creative ability. We meet diverse customer needs with high efficiency, precision, and quality.
Professionalism:
Our team of experts has years of experience in the manufacturing industry, allowing us to produce high-quality products. We follow strict quality control procedures at every step, from design to manufacture.
International Certification:
We have been certified by various international standards such as ISO 9001 and CE, which is a testament to our commitment to quality and excellence.
Customization Services:
We offer customization services, where customers can choose from a variety of options to suit their needs. We can also design and manufacture according to customer specifications.
Production Equipment:
We use high-end manufacturing equipment to produce our products. We have CNC machines, lathes, and other specialized equipment that allow us to produce high-quality hydraulic cylinders.
After-sales Services:
We provide after-sales services to our customers, where we offer support and assistance with any issues they might have. Our team of experts is always ready to help our customers.