Synchronous Hydraulic System For Conveying Equipment

The synchronous hydraulic system for conveying equipment is a cutting-edge solution designed to optimize the operation of conveyor systems in various industries. This advanced system provides superior efficiency, precise synchronization, and increased productivity, ensuring seamless material handling and overall performance. Let’s delve into the main features, methods of use, maintenance requirements, and other essential aspects of synchronous hydraulic systems for conveying equipment.

The synchronous hydraulic system controls multiple cylinders to act simultaneously and requires a certain precision. Synchronizing steps or synchronizing valves maintain synchronization accuracy.

Synchronous Hydraulic System For Conveying Equipment Features:

1. Vertical installation dramatically reduces the space of the system.
2. High-power air cooling dramatically reduces the temperature of the system.
3. Adopt the best domestic manufacturer synchronous valve to achieve multi-cylinder synchronization and improve production efficiency and accuracy.

Synchronous Hydraulic System For Conveying Equipment Parameter:

Motor Power:2.2KW
Oil Tank:80L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Synchronous Hydraulic System For Conveying Equipment Käyttömenetelmä:

1. System Integration

• Work with experienced professionals to integrate synchronous hydraulic systems into your existing conveyor or install new equipment.
• Ensure the correct alignment and calibration of the hydraulic system with the conveyor components for optimal performance.

2. Parameter Configuration

• Use the user-friendly control interface to configure desired synchronization parameters such as delivery speed, acceleration and deceleration.
• Adjust parameters according to specific material characteristics, conveyor type and desired throughput.

3. Operational Guidelines

• Train operators in the proper use and operation of the synchronous hydraulic system of the conveying equipment.
• Emphasize the importance of following safety guidelines, regular equipment inspections, and adhering to recommended conveying practices.

What Are The Different Types Of Hydraulic Systems?

There are various types of hydraulic systems, each designed to suit specific applications and requirements. The different types of hydraulic systems include:

1. Hydraulic System with Hydraulic Cylinders:
   This type of hydraulic system utilizes hydraulic cylinders as actuators to generate linear motion. It is commonly found in applications such as construction equipment (excavators, loaders), industrial machinery (presses, lifts), and transportation equipment (dump trucks, garbage trucks).
2. Hydraulic System with Hydraulic Motors:
   This hydraulic system uses hydraulic motors as actuators to generate rotational motion. It is often employed in applications that require continuous rotary motion, such as conveyor systems, winches, mixers, and rotating equipment in industrial processes.
3. Hydraulic System with Hydrostatic Transmission:
   Hydrostatic transmission systems use hydraulic power to transmit power and control speed in vehicles and machinery. They are commonly found in agricultural equipment (tractors, harvesters), construction machinery (bulldozers, graders), and material handling equipment (forklifts, cranes).
4. Hydraulic System with Power Steering:
   Power steering systems utilize hydraulic power to assist in steering vehicles. They enhance maneuverability and reduce driver effort by applying hydraulic pressure to the steering mechanism. Power steering systems are commonly used in automobiles, trucks, and other vehicles.
5. Hydraulic System with Brakes:
   Hydraulic brake systems are widely used in automotive applications. They utilize hydraulic pressure to apply frictional force on brake pads or shoes, creating the necessary stopping power. Hydraulic brake systems provide efficient and reliable braking performance in cars, motorcycles, trucks, and aircraft.
6. Hydraulic System with Suspension:
   Hydraulic suspension systems use hydraulic power to control and adjust the vehicle’s suspension system. They provide improved ride comfort, stability, and handling by dynamically adjusting the suspension components. Hydraulic suspension systems are found in high-end automobiles and performance cars.
7. Hydraulic System with Dampers:
   Hydraulic dampers, also known as shock absorbers, are used in various applications to control motion and absorb shocks and vibrations. They are commonly employed in automotive suspensions, industrial machinery, and aircraft landing gear systems.
8. Hydraulic System with Lifts and Elevators:
   Hydraulic systems are extensively used in lifts and elevators for vertical transportation. They provide smooth and controlled lifting and lowering of the platform or cabin. Hydraulic lifts are commonly found in buildings, warehouses, and construction sites.
9. Hydraulic System with Aircraft Flight Controls:
   Aircraft flight control systems use hydraulic power to control surfaces, such as ailerons, elevators, and rudders. Hydraulic systems in aircraft provide precise control and responsiveness, ensuring safe and efficient flight operations.

Tehtaan kapasiteetti ja kapasiteetti:

(1) Kokoonpano

Meillä on ensiluokkainen riippumaton tutkimus- ja kehitystyön kokoonpanoalusta. Hydraulisylinterien tuotantopajassa on neljä puoliautomaattista nostosylinterin kokoonpanolinjaa ja yksi automaattinen kallistussylinterin kokoonpanolinja, joiden suunniteltu vuotuinen tuotantokapasiteetti on 1 miljoona kappaletta. Erikoissylinterin työpaja on varustettu erilaisilla eritelmillä puoliautomaattisen puhdistusasennuksen kokoonpanojärjestelmällä, jonka suunniteltu vuotuinen tuotantokapasiteetti on 200 000, ja se on varustettu kuuluisilla CNC-työstölaitteilla, työstökeskuksella, korkean tarkkuuden sylinterin käsittelyyn tarkoitetuilla erityislaitteilla, robottihitsauskoneella, automaattisella puhdistuslaitteella, automaattisella sylinterin kokoonpanokoneella ja automaattisella maalaustuotantolinjalla. Olemassa olevat kriittiset laitteet yli 300 sarjaa (sarjaa). Laiteresurssien optimaalinen kohdentaminen ja tehokas käyttö varmistavat tuotteiden tarkkuusvaatimukset ja täyttävät tuotteiden laatuvaatimukset.

(2) Koneistus

Työstöpaja on varustettu räätälöidyllä kaltevalla kiskosorvauskeskuksella, työstökeskuksella, suurnopeus-hiontakoneella, hitsausrobotilla ja muilla vastaavilla laitteilla, joilla voidaan käsitellä sylinteriputkia, joiden sisähalkaisija on enintään 400 mm ja enimmäispituus on 6 metriä.

(3) Hitsaus

(4) Maalaus ja pinnoitus

Pienillä ja keskisuurilla sylinterin automaattisilla vesipohjaisilla maalipinnoituslinjoilla automaattisen robotin lastaus- ja purku- ja automaattisen ruiskutuksen saavuttamiseksi, suunnittelukapasiteetti on 4000 kappaletta vuorossa;
Meillä on myös puoliautomaattinen maalauslinja suurille sylintereille, joka toimii voimaketjulla ja jonka suunnittelukapasiteetti on 60 laatikkoa työvuorossa.

(5) Testaus

Meillä on ensiluokkaiset tarkastustilat ja testialustat, joilla varmistetaan, että sylinterin suorituskyky täyttää vaatimukset.

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