Bucket Cylinder For Volwa Small Excavator DLS860-10B

Introduction

The bucket cylinder is a specially designed hydraulic cylinder used mainly to control the movement of the bucket in heavy machinery such as excavators, backhoe loaders, and front-end loaders. Its main function is to enable the bucket to be lifted, lowered, and tilted, making it easier to handle various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket by changing the pressure of the hydraulic oil, allowing operators to efficiently handle heavy objects, adapt to complex working environments, and diverse operational needs.

Features

High Strength and Durability

The bucket cylinder is usually made of high-strength steel or aluminum, capable of withstanding high pressure and heavy loads, adapting to harsh working environments, and designed with consideration for wear resistance and corrosion resistance to extend its service life.

Efficient Hydraulic Operation

The bucket cylinder utilizes the pressure of hydraulic oil to achieve smooth extension and retraction, enabling it to respond quickly to control commands, providing powerful pushing and pulling forces, and suitable for handling heavy objects and complex operational tasks.

Various Types

The bucket cylinder can be selected according to the need for single-acting (hydraulic used in only one direction) or double-acting (hydraulic used in two directions) cylinders to meet different operational needs. Certain models are telescopic, allowing for greater extension without increasing external dimensions, suitable for applications with limited space.

Perfect Replacement

Our product can perfectly replace these hydraulic cylinders.

Applications

The bucket cylinder has a wide range of applications, including but not limited to:

Construction Equipment

In excavators, they are essential for digging, loading, and moving soil or debris. In backhoe loaders, bucket cylinders help with both digging and lifting.

Agricultural Machinery

Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials. In excavators, the bucket cylinder enables digging by allowing the bucket to penetrate the soil. In front-end loaders, they help with the efficient lifting and dumping of goods.

Other Applications

Bucket cylinders can also be used in various other heavy machinery applications, such as mining equipment, forestry machinery, and material handling equipment.

Design Considerations and Selection Criteria

Bearing Capacity

The bucket cylinder must be designed to withstand the maximum operating load capacity of the equipment. The use of high-strength materials and precise machining processes can increase its bearing capacity.

Sealing and Durability

The bucket cylinder must be designed to maintain a high level of sealing performance and durability, even under harsh working conditions. The use of various sealing components, such as piston seals and rod seals made of wear-resistant materials such as polyurethane and nitrile rubber, can increase its durability.

Safety and Maintenance

The bucket cylinder must be designed to ensure safety in its operation and ease of maintenance. The use of safety valves and regular maintenance checks can ensure safe operation, while the use of high-quality materials and precise machining processes can reduce maintenance requirements.

Sealing and Lubrication

The bucket cylinder must be designed to maintain a high level of sealing performance and lubrication. The use of various sealing components, such as piston seals and rod seals made of wear-resistant materials such as polyurethane and nitrile rubber, can prevent leaks and ensure proper lubrication. Regular maintenance checks and the use of appropriate hydraulic oil can also help maintain proper lubrication.

Maintenance and Repair

Regular maintenance and repair are crucial to extending the life of the bucket cylinder. Three common maintenance tasks include:

Regular Inspection

Regular inspection of the bucket cylinder can help detect and prevent potential problems before they become major issues. It is recommended to inspect the cylinder and its components for wear and damage at least once a year.

Lubrication

Proper lubrication of the bucket cylinder can help reduce friction and wear, extending its service life. It is recommended to lubricate the cylinder and its components with hydraulic oil at regular intervals.

Seal Replacement and Calibration Check

Seals play a crucial role in maintaining the integrity of the hydraulic system and preventing leaks. It is recommended to replace seals at least once a year and check the calibration of the cylinder to ensure proper operation.

Proper installation, lubrication, and adjustment are crucial to the safe and efficient operation of the bucket cylinder. It is recommended to align the cylinder correctly during installation and use appropriate installation brackets to secure the cylinder. Regular inspection, repair, and replacement procedures can help reduce downtime and extend the life of the bucket cylinder.

Safety and Environmental Considerations

When using the bucket cylinder, it is important to follow all safety precautions and guidelines. Adequate training and safety equipment can help prevent accidents and injuries. Proper disposal of used hydraulic oil and other hazardous materials can help protect the environment.

Troubleshooting and Common Problems

When the bucket cylinder fails to operate correctly, it may be due to a variety of factors, including damaged seals, worn components, or improper installation. Troubleshooting can help identify the cause of the problem and determine the appropriate solution. Common problems can include leaks, lack of lubrication, and misalignment.

Company Introduction

We are a manufacturer of hydraulic cylinders that can replace the original ones. Our company has a wide range of products and has become one of the leading manufacturers and wholesalers of hydraulic cylinders in the domestic and international markets. We adhere to the principle of excellent quality and rely on industrialized production management strategies in fine manufacturing workshops. We continuously improve the manufacturing platform of the workshop, improve the product quality production line, and have strong creativity. We can satisfy customers’ diverse needs with high efficiency, high precision, and high quality.

Our company offers professional services, international certification, customized services, advanced production equipment, and after-sales services. Our products have won the trust and support of customers both at home and abroad. We are dedicated to providing high-quality hydraulic cylinders that can meet the diverse needs of our customers.

Author: lyl