Replacement Of AT368435 Hydraulic Cylinder

Replacement Of AT368435 Hydraulic Cylinder: A Comprehensive Guide

In this article, we will provide a comprehensive guide on Replacement Of AT368435 Hydraulic Cylinder. This product is commonly used in 608L, 608LH, 608SH, 753G, 753GH, 753GL, 759G, 759GH, 850, 853G, 853J, 900, 903G, 903J, 903K, 909J, 909K, 953G, 953J, 953K, 959J, and 959K machine models. We will cover the product definition, specifications, features, applications, maintenance tasks, troubleshooting, design considerations, and installation guidelines.

Product Definition

A hydraulic cylinder is a mechanical actuator that is used to provide unidirectional force through a unidirectional stroke. The Replacement Of AT368435 Hydraulic Cylinder is designed to replace damaged or worn-out hydraulic cylinders in various equipment. It can restore the normal operating ability of the equipment and improve its performance.

Specifications and Machine Models

The Replacement Of AT368435 Hydraulic Cylinder has a weight of 415 lbs, a height of 8.5 in, and a length of 75 in. It is compatible with various machine models, including 608L, 608LH, 608SH, 753G, 753GH, 753GL, 759G, 759GH, 850, 853G, 853J, 900, 903G, 903J, 903K, 909J, 909K, 953G, 953J, 953K, 959J, and 959K.

Features

The Replacement Of AT368435 Hydraulic Cylinder has several features, such as:

1. Improved equipment performance: Replacing damaged or worn-out hydraulic cylinders can restore the normal operating ability of the equipment and improve its performance.

2. Enhanced safety: Regularly replacing hydraulic cylinders can reduce safety hazards caused by cylinder failure and ensure the safety of operators and equipment.

3. Overload protection: New cylinder designs usually consider better overload protection mechanisms, improving safety.

4. Quick installation: Modern hydraulic cylinder designs usually consider easy installation and replacement, reducing downtime.

5. Standardized components: Many hydraulic cylinders are standardized products, making it easier to obtain replacement parts in the market.

Product Applications

The Replacement Of AT368435 Hydraulic Cylinder is used in various equipment. Here are some examples:

1. Excavators: Hydraulic cylinders in excavator booms or buckets may be damaged due to long-term use or overload and require replacement to restore normal operation.

2. Cranes: Hydraulic cylinders in crane lifting arms are prone to wear and tear during frequent lifting and lowering processes and require regular replacement to ensure safety.

3. Tractors: The hydraulic cylinders of the front-end loader in tractors may leak or experience performance degradation during continuous lifting and tilting operations, requiring replacement.

4. Harvesters: In the harvesting process, the hydraulic system undergoes high pressure, and cylinders may be damaged due to fatigue, requiring timely replacement to maintain work efficiency.

5. Automated production lines: Hydraulic cylinders are used to control robotic arms and other automation equipment. If the cylinder fails, it can affect production efficiency and requires immediate replacement.

Maintenance Tasks

There are several maintenance tasks that need to be performed to ensure the proper functioning of the Replacement Of AT368435 Hydraulic Cylinder:

1. Regular checks: Regularly check the cylinder for leaks, damage, or wear and tear.

2. Lubrication: Add an appropriate amount of hydraulic oil regularly to lubricate the cylinder.

3. Seal replacement: Replace the seals when they are worn or damaged.

4. Calibration check: Conduct a calibration check to ensure the cylinder is operating within the specified range.

It is essential to provide correct installation, lubrication, and adjustment guidance during the installation process. Properly align the cylinder, use appropriate installation brackets to secure it, and follow the recommended inspection, repair, and replacement procedures to extend the lifespan of the cylinder.

Safety Considerations and Environmental Factors

When using Replacement Of AT368435 Hydraulic Cylinder, it is essential to follow safety measures to prevent accidents and environmental harm. It is recommended to use the cylinder in a well-ventilated area and dispose of it properly after use. Safety glasses and gloves should be worn when handling the cylinder. In case of spillage, use absorbent material to clean it and dispose of it properly.

Troubleshooting and Common Problems

Some common problems associated with hydraulic cylinders include leaks, inadequate force, and slow operation. Troubleshooting these problems involves checking the cylinder’s seals, piston rod, and hydraulic lines. For example, if there is a leak, it is necessary to check the seals and replace them if necessary. Slow operation may be due to insufficient hydraulic fluid, requiring the addition of more fluid.

Preventive measures include regular maintenance, calibration checks, and seal replacement. Following these measures can minimize potential problems and increase the lifespan of the cylinder.

Design Considerations and Selection Criteria

When designing hydraulic cylinders, several factors must be considered, such as load-bearing capacity, sealing, durability, safety, and maintainability. The Replacement Of AT368435 Hydraulic Cylinder uses various sealing components, such as piston seals and rod seals, made of wear-resistant materials like polyurethane or nitrile rubber, to ensure durability and resistance to wear and tear. The cylinder’s cylinder body and threaded end surface undergo a fine finish to increase wear resistance. The cylinder’s load-bearing capacity and safety are improved by incorporating better overload protection mechanisms.

Installation Guidelines

To install the Replacement Of AT368435 Hydraulic Cylinder:

1. Position the cylinder in place.

2. Align the cylinder with the mounting bracket.

3. Secure the cylinder in place using the appropriate installation brackets.

4. Connect the hydraulic lines to the cylinder.

5. Fill the cylinder with the recommended hydraulic fluid.

Company Introduction

We are a leading manufacturer and wholesaler of hydraulic cylinders in the domestic and international markets. We offer a wide range of hydraulic cylinder products and services, including custom designs and international certifications. Our production equipment is state-of-the-art, and our after-sales services are reliable and comprehensive.

Conclusion

In conclusion, the Replacement Of AT368435 Hydraulic Cylinder is an essential component in various equipment. This comprehensive guide provided a detailed overview of product definition, specifications, features, applications, maintenance tasks, troubleshooting, design considerations, and installation guidelines. Proper understanding and implementation of the contents of this guide can enhance the performance and lifespan of the cylinder.