3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve

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3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve

The 3DREP(E) series 3-way proportional pressure-reducing hydraulic valve is a state-of-the-art hydraulic component specifically engineered to provide accurate pressure control in hydraulic systems. With its advanced proportional control technology, this valve ensures precise regulation, efficiency, and reliable performance.

The 3DREP(E) series 3-way proportional pressure-reducing hydraulic valve empowers hydraulic systems with precise pressure control, efficiency, and reliable performance. With its advanced proportional control technology and 3-way configuration, this valve offers versatility and flexibility in pressure regulation across different hydraulic circuits. By following the recommended usage methods and maintenance guidelines, you can maximize the benefits and longevity of the 3DREP(E) series valve, optimizing pressure control and overall performance in your hydraulic system. Upgrade your hydraulic setup today and experience superior pressure regulation with the 3DREP(E) series 3-way proportional pressure-reducing hydraulic valve.

3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve Key Characteristics:

  1. Proportional Pressure Control:
    • The 3DREP(E) series valve offers precise and proportional pressure control, allowing for dynamic adjustment of hydraulic pressure levels.
    • It ensures accurate pressure regulation, maintaining consistent and safe pressure within the hydraulic system.
  2. 3-way Configuration:
    • This valve features a 3-way configuration, providing versatility and flexibility in controlling pressure across different hydraulic circuits.
    • It allows for the simultaneous reduction of pressure in one circuit while supplying pressure to another circuit.
  3. Enhanced System Efficiency:
    • With its proportional control technology, the 3DREP(E) series valve enabled precise pressure adjustment, resulting in enhanced system efficiency and reduced energy consumption.
    • By maintaining optimal pressure levels, it minimizes pressure fluctuations, optimizes system performance, and lowers operational costs.
  4. Reliable Performance:
    • The 3DREP(E) series valve is designed to deliver consistent and reliable performance under varying operating conditions.
    • It ensures stable pressure control, reducing the risk of system failures, component damage, and potential downtime.

3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve Parameter:

Hydraulic
 Specifications3DREP6…L2X3DREPE6…L2X
 Installation positionOptional, preferably horizontal
 WeightKG22.2
 Ambient temperature range℃-20 to +70-20 to +50
 Max. flow-rateL/min15 (Δp = 50 bar)
 Hysteresis%≤5
 Repeatability%≤1
 Response sensitivity%≤0.5
 Max. operating  pressurePort  P bar20 to 100,pressure stage  16
30 to 100,pressure stage  25
50  to 100,pressure stage  45
Port  T0  to 3
  FluidMineral oil suitable for NBR and FKM seal
Phosphate ester for FKM seal
  Fluid temperature range℃-20  to +80
 Viscosity rangemm2/s20  to 380 (preferably 30 to 46)
 Degree of contaminationMaximum permissible degree of fluid contamination: Class 9 and ISO4406 Class 20/18/15
 Electrical data
 solenoid
 Specifications3DREP6…L2X3DREPE6…L2X
 Electrical dataDC
 Command value signal –±10V
 Max. current per solenoidA1.52.5
 Coil resistanceCold value at 20 ℃Ω4.82
Max. warm value7.23
 Duty%ED100%
 Coil temperature℃to 150
 Valve protection to EN 60529IP 65
 AmpilfierVT-VSPA2-50-L1X   integrated
 Operating voltageNominal voltageVDC24
Lower limiting valueV19
Upper limiting valueV35
Amplifier current consumptionImaxA1.8
ImaxA4

3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve Advantages:

• Direct-acting proportional valve, used to control pressure and flow direction
• Panel type installation
• The valve core is actuated by the proportional solenoid through the threaded connection, and the coil can be removed separately
• Spool spring alignment alignment
• Optional with built-in amplifier, 3DREPE6…L2X type input interface A1 or F1
• Supporting supply of external amplifier

Usage Method Of 3DREP(E) Series 3-way Proportional Pressure Reducing Hydraulic Valve:

  • System Evaluation:
    • Evaluate your hydraulic system and identify the specific pressure control requirements for each circuit.
    • Determine if the 3DREP(E) series valve is suitable based on its pressure range, flow capacity, and compatibility with your system.
  • Valve Selection:
    • Choose the appropriate variant of the 3DREP(E) series valve based on your system parameters, pressure range, and flow requirements.
    • Consider maximum pressure rating, response time, and operational conditions.
  • Installation:
    • Follow the manufacturer’s installation instructions carefully, ensuring proper alignment and secure valve mounting.
    • Connect the valve to the hydraulic system, ensuring leak-free connections and proper flow direction alignment.
  • Pressure Adjustment:
    • Utilize the proportional control signal or adjustment mechanism provided with the 3DREP(E) series valve to set the desired pressure reduction level for each circuit.
    • Adjust the valve incrementally, monitoring the pressure gauge readings and system response to achieve precise pressure control.

How To Adjust Hydraulic Relief Valve?

Adjusting a hydraulic relief valve is an important task to ensure proper pressure regulation and system performance in hydraulic applications. Here’s a step-by-step guide on how to adjust a hydraulic relief valve:

  1. Identify the Relief Valve:
    • Locate the relief valve in your hydraulic system. It is typically positioned near the pump or in the pressure line.
  2. Gather the Necessary Tools:
    • Before starting the adjustment process, gather the required tools, such as a pressure gauge, an adjustable wrench, and a screwdriver.
  3. Measure the Current Pressure:
    • Connect the pressure gauge to a test port or the outlet of the relief valve. Make sure the gauge is rated for the system’s operating pressure.
    • Activate the hydraulic system and observe the pressure reading on the gauge. This will provide a baseline for the adjustment process.
  4. Determine the Desired Pressure:
    • Refer to the system specifications or consult the manufacturer’s guidelines to determine the desired pressure for your hydraulic system.
    • Ensure that the relief valve’s pressure range suits the desired pressure setting.
  5. Prepare for Adjustment:
    • Identify the adjustment mechanism on the relief valve. It can be a set screw, locknut, or a similar tool.
    • Use an adjustable wrench or an appropriate tool to loosen the locknut, if present, without disturbing the adjustment screw.
  6. Adjust the Relief Valve:
    • Turning the adjustment screw clockwise will increase the pressure setting, while turning it counterclockwise will decrease the pressure setting.
    • Make small adjustments at a time, typically a quarter or half turn, to avoid abrupt changes in pressure.
    • Monitor the pressure gauge while making adjustments and ensure that the pressure remains within the desired range.
  7. Lock the Adjustment:
    • Once you achieve the desired pressure setting, tighten the locknut (if present) to secure the adjustment screw in place.
    • Ensure that the adjustment screw is firmly tightened but avoid over-tightening, as it may affect the valve’s performance.
  8. Test and Verify:
    • Activate the hydraulic system and observe the pressure gauge to ensure that the relief valve maintains the desired pressure under normal operating conditions.
    • Monitor the system for any abnormalities or pressure fluctuations. If necessary, make further adjustments to fine-tune the relief valve setting.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

 

 

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