Double Shield TBM Torque Cylinder

The double shield TBM torque cylinder is a cutting-edge hydraulic component that maximizes the efficiency and accuracy of tunnel boring machines. This specialized cylinder provides the necessary torque force for the rotation of the cutterhead, enabling smooth and precise excavation during tunneling operations. This comprehensive article will explore the key characteristics, usage methods, and maintenance guidelines for the double shield tbm torque cylinder.

The double shield TBM torque cylinder is a robust and reliable component revolutionizing tunnel boring operations. With its high torque output, precision engineering, rugged construction, and space-efficient design, this cylinder enhances the efficiency and accuracy of tunneling processes. By following the recommended usage methods and adhering to regular maintenance practices, the double shield tbm torque cylinder will continue to deliver exceptional performance, contributing to the success of tunneling projects. Embrace the power and precision of the double shield tbm torque cylinder, unleashing the full potential of tunnel dull with unparalleled efficiency and accuracy.

Double Shield TBM Torque Cylinder Key Characteristics:

• High Torque Output: The double TBM shield torque cylinder delivers a robust torque output, enabling efficient rotation of the cutterhead. Its powerful performance ensures effective and precise excavation, even in challenging geological conditions.
• Precision Engineering: This cylinder is engineered precisely to ensure smooth and accurate torque transmission. Its advanced design minimizes backlash and maintains consistent rotational speeds, resulting in precise excavation and improved tunneling productivity.
• Robust Construction: The double shield TBM torque cylinder features a sturdy construction built to withstand the demanding conditions encountered during tunnel boring. Its high-quality materials and meticulous craftsmanship ensure durability and reliability in the harshest environments.
• Compact and Space-Efficient: This cylinder optimizes space utilization within the tunnel boring machine with a compact design. Its streamlined construction allows for easy integration, minimizing interference with other components and maximizing the overall efficiency of the tunneling process.

Double Shield TBM Torque Cylinder Parameter:

Product Name	Double Shield Tunnel Boring Machine Torque Cylinder
Features:	Transmit the torque of the cutter head
Specification:	Various structures and specifications of torque cylinders can be designed and produced according to customer requirements
Pressure:	up to 25MPa Special requirements up to 35MPa
Applications:	Double Shield Tunnel Boring Machine

Double Shield TBM Cylinder Application:

Usage Method Of Double Shield TBM Torque Cylinder:

• Cylinder Integration: Install the double shield tbm torque cylinder in the designated location within the tunnel boring machine, following the manufacturer’s guidelines and specifications. Ensure proper alignment and secure attachment to the TBM’s structure using suitable mounting brackets or accessories.
• Hydraulic System Integration: Connect the cylinder to the TBM’s hydraulic system using compatible hoses and fittings. Verify that all connections are secure, leak-free, and adequately tightened to ensure optimal hydraulic performance.
• Control and Operation: Familiarize yourself with the TBM’s control system and the rules associated with the double shield tbm torque cylinder. Utilize these controls to activate, regulate, and monitor the torque output, adjusting it to match the excavation requirements and geological conditions.
• Monitoring and Adjustment: Continuously monitor the performance of the double shield tbm torque cylinder and the overall behavior of the tunnel boring machine. Adjust the torque output, considering ground conditions, cutter wear, and excavation progress to ensure optimal efficiency and productivity.

How To Change Hydraulic Cylinder Seals?

Changing hydraulic cylinder seals requires careful disassembly and reassembly of the cylinder components. Here is a step-by-step guide to help you through the process:

1. Prepare the Cylinder:
   • Disconnect the hydraulic cylinder from the system and ensure it is depressurized.
   • Clean the exterior of the cylinder to prevent dirt or debris from entering during disassembly.
   • Place the cylinder on a stable work surface and secure it using clamps or a vise.
2. Identify the Seals:
   • Determine the types and locations of the seals that need replacement.
   • Hydraulic cylinders typically have multiple seals, including rod seals, piston seals, and wiper seals.
   • Consult the manufacturer’s documentation or reference materials to identify the required seals.
3. Disassembly:
   • Remove any retaining components such as bolts, snap rings, or retaining rings that secure the cylinder head or cap.
   • Carefully remove the cylinder head or cap, exposing the piston, rod, and seals.
   • Pay attention to the arrangement and order of the seals for proper reassembly.
4. Remove the Old Seals:
   • Inspect the old seals for damage or wear and identify the appropriate removal method.
   • Depending on the seal type, you may need to use seal removal tools, such as picks or hooks, or carefully pry them out using a flat-blade screwdriver.
   • Take care not to damage the cylinder surfaces during seal removal.
5. Clean and Inspect:
   • Thoroughly clean the cylinder bore, rod, and surrounding components using a lint-free cloth or a suitable solvent.
   • Inspect all components for any signs of damage, wear, or scoring. Replace any worn or damaged parts as necessary.
6. Install the New Seals:
   • Apply a thin layer of hydraulic fluid or seal lubricant to the new seals to aid in installation and ensure proper sealing.
   • Carefully position the new seals in their grooves, ensuring they are correctly oriented.
   • Use a seal installation tool or a soft mallet to gently press the seals into place, ensuring they are seated evenly and securely.
7. Reassembly:
   • Reinstall any remaining components removed during disassembly, such as bolts, snap rings, or retaining rings.
   • Follow the manufacturer’s torque values and tightening sequence specifications to ensure proper sealing and alignment.
   • Double-check the order and arrangement of the seals to ensure they are in the correct position.
8. Testing and Verification:
   • Reconnect the hydraulic cylinder to the system and ensure all connections are secure.
   • Gradually restore system pressure, checking for any leaks or abnormal behavior.
   • Cycle the hydraulic cylinder through its full range of motion to verify proper seal operation and overall functionality.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding gearbox pertanian. Kami telah mengekspor produk kami ke klien di seluruh dunia dan mendapatkan reputasi yang baik karena kualitas produk dan layanan purna jual kami yang unggul. Kami menyambut pelanggan di dalam dan luar negeri untuk menghubungi kami untuk menegosiasikan bisnis, bertukar informasi, dan bekerja sama dengan kami!