HH-YG45 220 Harvester Oil Cylinder

Product Overview

The HH-YG45 220 Harvester Oil Cylinder is a critical component in agricultural machinery, specifically designed to enhance the efficiency and reliability of harvesting operations. This hydraulic cylinder operates by converting hydraulic energy into mechanical force, allowing for the seamless movement of various machine parts. Its robust construction ensures that it can withstand high pressures while delivering consistent performance in demanding environments. With a cylinder diameter of 55mm, a rod diameter of 45mm, a travel distance of 220mm, and an installation distance of 380mm, this hydraulic cylinder is engineered to meet the rigorous demands of modern harvesting equipment.

Product Specifications

Key Parameters

• Cylinder Diameter: 55mm
• Rod Diameter: 45mm
• Travel: 220mm
• Installation Distance: 380mm

These specifications indicate the cylinder’s ability to handle various tasks in the agricultural sector, providing the necessary force to lift and lower equipment components efficiently.

Features of the HH-YG45 220 Harvester Oil Cylinder

• High Durability: Designed to withstand extreme conditions.
• Efficient Performance: Minimal energy loss during operation.
• Robust Construction: Built with high-quality materials for longevity.
• Easy Installation: Comes with clear guidelines for effortless setup.
• Custom Manufacturing: Ability to produce specific models tailored to client needs.

Applications

Agricultural Machinery

The HH-YG45 hydraulic cylinder is widely used in various agricultural machinery, including combine harvesters and tillers. Its functionality ensures that these machines can perform essential tasks such as lifting, lowering, and adjusting components with precision. The efficiency of this hydraulic cylinder contributes to optimizing the overall productivity of farming operations. With its reliable performance, farmers can expect improved yield and reduced downtime during critical harvesting periods.

Construction Equipment

In the construction industry, the HH-YG45 hydraulic cylinder is used in excavators and loaders. It facilitates the movement of heavy loads and enables precise control over lifting operations. The cylinder’s design allows for smooth operation, reducing the risk of hydraulic failures, which can cause costly delays. By incorporating this cylinder into construction machinery, operators can ensure better handling of materials, enhancing safety and efficiency on site.

Logging and Forestry Equipment

This hydraulic cylinder is also essential in logging operations, where it aids in the manipulation of heavy logs and equipment. Its reliability under extreme pressure makes it ideal for use in environments where machinery is subjected to heavy loads and stress. By utilizing the HH-YG45 cylinder, logging companies can increase their operational efficiency while maintaining high safety standards.

Design Considerations and Selection Criteria

Load Capacity

The load capacity of a hydraulic cylinder is a crucial design consideration. The HH-YG45 is engineered to handle significant loads without compromising safety or functionality. This capacity is determined by the materials used, the size of the cylinder, and the pressure ratings. When selecting a hydraulic cylinder, ensuring it meets the load requirements of the specific application is essential to prevent failures and enhance longevity.

Sealing Performance

Effective sealing is vital for the performance of hydraulic cylinders. The HH-YG45 utilizes high-quality seals to prevent fluid leaks, which could compromise the cylinder’s efficiency. Proper sealing maintains pressure within the system and enhances overall performance. Choosing the right sealing materials, such as polyurethane or nitrile rubber, can significantly influence the cylinder’s durability and reliability.

Durability and Longevity

Durability is a fundamental aspect of designing hydraulic cylinders. The HH-YG45 is constructed from materials that can withstand wear and tear, ensuring a long operational life. Factors such as corrosion resistance and fatigue strength are considered during the design phase to enhance the cylinder’s lifespan. Regular assessments and the use of quality materials can further extend the life of the cylinder.

Safety Features

Safety is paramount in hydraulic systems. The design of the HH-YG45 incorporates multiple safety features to prevent accidents. This includes pressure relief valves that ensure the system does not exceed its safe operating limits. Understanding the safety standards applicable to hydraulic cylinders can help in selecting a model that meets all necessary safety regulations, reducing the risk of failure during operation.

Maintenance and Serviceability

Ease of maintenance is a critical consideration when selecting hydraulic cylinders. The HH-YG45 is designed for straightforward maintenance access, allowing for regular servicing without extensive dismantling. This design feature is essential for minimizing downtime and ensuring consistent performance. Regular maintenance checks can prevent minor issues from escalating into major problems, thus ensuring operational efficiency.

Sealing and Lubrication

Effective sealing and lubrication are critical to the performance of hydraulic cylinders. The HH-YG45 employs various sealing components, including piston seals and rod seals, made from durable materials like polyurethane and nitrile rubber. These materials are chosen for their resistance to wear and their ability to maintain a tight seal under high pressure. The cylinder body and threaded ends are meticulously processed to enhance wear resistance, ensuring that the cylinder remains functional over time.

Regular lubrication is essential for maintaining the optimal performance of hydraulic cylinders. Adequate hydraulic oil must be periodically infused to ensure smooth operation and reduce friction between moving parts. This practice not only enhances efficiency but also extends the life of the cylinder by minimizing wear and tear.

Preventive Maintenance Measures

• Regular Inspections: Conduct routine checks for leaks or wear.
• Lubrication: Ensure hydraulic oil levels are maintained.
• Seal Replacement: Replace worn seals to prevent leaks.

Installation Guidelines

Installing the HH-YG45 hydraulic cylinder requires careful attention to detail to ensure optimal performance. Begin by selecting a suitable installation location, ensuring that the cylinder is aligned correctly with the machinery it will operate. It is vital to use appropriate mounting brackets to secure the cylinder firmly in place and prevent movement during operation. Ensure that all hydraulic lines are connected securely and that there are no leaks in the system.

Before operating the machinery, test the system under low pressure to confirm that everything functions correctly. Adjust the alignment as necessary to ensure smooth movement. After confirming proper setup, gradually increase the pressure to operational levels, monitoring for any irregularities. Regular checks post-installation will help maintain performance and identify any potential issues early.

Maintenance Tasks

Regular Checks

Conducting regular inspections of the hydraulic cylinder is crucial for identifying potential issues before they escalate. Look for signs of wear, leaks, or unusual noises during operation. Keeping a maintenance log can help track the health of the cylinder and determine when servicing is necessary.

Proper Lubrication

Ensuring that the hydraulic cylinder is adequately lubricated is vital for its longevity and performance. Regularly check hydraulic oil levels and top up as needed. Use the recommended type of hydraulic oil to ensure compatibility and optimize performance.

Seal Replacement and Calibration

Replacing seals at the recommended intervals is essential for preventing leaks and maintaining system pressure. It’s also crucial to calibrate the cylinder regularly to ensure that it operates within the correct parameters. This process helps identify any deviations in performance that could signal a need for further inspection or repairs.

Safety Considerations and Environmental Factors

When working with hydraulic cylinders like the HH-YG45, safety measures must be a priority. Proper training for operators on how to handle hydraulic equipment safely can prevent accidents. Ensure that all safety features, such as pressure relief valves and emergency shut-off mechanisms, are functional before operation. Environmental considerations, such as proper disposal of used hydraulic fluids, are also essential to minimize ecological impact.

Fault Diagnosis and Common Issues

• Leakage: Inspect seals and connections for leaks.
• Reduced Performance: Check for blockages or low hydraulic fluid levels.
• Noise: Unusual noises may indicate internal damage or lack of lubrication.

To effectively diagnose issues, operators should be familiar with the common signs of hydraulic cylinder failure. Conducting regular assessments can help identify problems early, allowing for timely repairs.

Troubleshooting Tips

When issues arise, addressing them promptly is vital. For leaks, inspect all seals and connections. If performance is reduced, check fluid levels and ensure there are no blockages in the system. Regular maintenance and adherence to operating guidelines can prevent many common problems.

Incorporating preventive measures, such as routine checks and timely repairs, will help minimize the risk of significant hydraulic issues, ultimately extending the lifespan of the HH-YG45 hydraulic cylinder.

Company Overview

We are a leading manufacturer of hydraulic cylinders, recognized in both domestic and international markets for our extensive range of products. Our commitment to quality and innovation positions us as a top choice for hydraulic cylinder solutions. We offer various models to meet diverse client needs, ensuring our products can effectively replace various hydraulic cylinders currently on the market.

Our company prides itself on professionalism, boasting international certifications that affirm our dedication to quality. We provide customizable services tailored to specific application requirements, ensuring that our clients receive exactly what they need. Equipped with state-of-the-art manufacturing facilities, we employ advanced technology and skilled labor to produce high-quality hydraulic cylinders. Our robust after-sales service guarantees customer satisfaction, providing support and assistance long after the sale.

Author: lyl