DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve
The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance component that provides precise and reliable pressure control in hydraulic systems. With its advanced pilot-operated design and exceptional functionality, this valve ensures efficient and safe operation by regulating system pressure within desired limits.
The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance solution for precise pressure control in hydraulic systems. With its pilot-operated design, pressure control accuracy, wide pressure range, and fast response time, this valve ensures efficient and safe operation while protecting system components. Following the recommended usage methods and maintenance practices, the DB(W) series valve delivers reliable performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DB(W) series pilot-operated pressure relief hydraulic valve and experience optimal pressure control for enhanced system efficiency and productivity.
DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Key Characteristics:
- Pilot-Operated Design:
- The DB(W) series valve features a pilot-operated design, allowing it to deliver precise pressure control in hydraulic systems.
- It utilizes a control pilot to modulate the main valve, providing accurate and responsive pressure relief.
- Pressure Control Accuracy:
- This valve offers exceptional pressure control accuracy, ensuring the hydraulic system operates within desired pressure limits.
- It maintains consistent pressure levels, preventing over-pressurization and protecting system components.
- Wide Pressure Range:
- The DB(W) series valve provides a wide pressure control range, making it suitable for various hydraulic applications.
- It allows customization to match specific system requirements and optimize performance.
- Fast Response Time:
- With its pilot-operated mechanism, the DB(W) series valve exhibits a rapid response time to changes in pressure.
- It swiftly adjusts the flow path to relieve excess pressure, ensuring stable and reliable system operation.
DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Parameter:
| NS | 6 | 10 | ||
| Fluid | Mineral oil suitable for NBR and FKM seal | |||
| Phosphate ester for FKM seal | ||||
| Fluid temperature range | ℃ | -30 to +80(NBR seal) | ||
| -20 to +80(FKM seal) | ||||
| Viscosity range | mm2/s | 10 to 800 | ||
| Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 | |||
| Max. operating pressure | bar | 315 | ||
| Max. adjustable pressure | bar | 50; 100; 200; 315 | ||
| Max. flow-rate | L/min | to 60 | to 100 | |
| Weight | kg | about 0.22 | about 0.3 | |
DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Advantages:
• Plug-in structure
• Four pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap
Usage Method Of DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve:
- System Analysis:
- Conduct a comprehensive hydraulic system analysis to determine the specific pressure control requirements.
- Consider maximum operating pressure, desired pressure range, and flow rates.
- Valve Selection:
- Select the appropriate DB(W) series valve variant based on the system’s pressure control specifications.
- Consider pressure rating, flow capacity, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s instructions to correctly install the DB(W) series pilot operated pressure relief valve in the hydraulic system.
- Ensure proper alignment and secure connection to prevent leaks and optimize performance.
- Pressure Adjustment:
- Adjust the valve’s control pilot to set the desired pressure relief level.
- Refer to the valve’s technical documentation for guidance on accurately adjusting the pilot pressure.
How Does A Hydraulic Pressure Relief Valve Work?
A hydraulic pressure relief valve, or a pressure relief valve or safety valve, is a crucial component in hydraulic systems. Its primary function is to protect the system from overpressure by releasing excess fluid when the pressure exceeds a predetermined limit. Let’s explore how a hydraulic pressure relief valve works:
- Valve Operation:
- A hydraulic pressure relief valve typically consists of a valve body, a spring-loaded control element, and an adjustable spring.
- The valve body contains an inlet port, an outlet port, and a control chamber connected to the spring-loaded control element.
- Pressure Setting:
- The pressure relief valve is pre-set or adjustable to a specific pressure level.
- The pressure setting determines the threshold at which the valve opens to relieve excess pressure.
- Pressure Monitoring:
- The pressure is monitored continuously when hydraulic fluid enters the valve through the inlet port.
- If the pressure exceeds the pre-set limit, the control element is activated to relieve the excess stress.
- Control Element Activation:
- The control element, often a spring-loaded poppet or spool, responds to the excessive pressure.
- As the pressure rises beyond the set point, the force exerted on the control element exceeds the opposing party of the spring.
- Opening of the Valve:
- When the force on the control element exceeds the spring force, the valve opens, creating a path for fluid to bypass the main flow path.
- The excess fluid flows through the valve and exits via the outlet port, relieving the pressure in the system.
- Pressure Reduction:
- As the excess fluid is diverted through the relief valve, the pressure in the system decreases.
- The valve remains open until the pressure drops below the pre-set limit.
- Pressure Stabilization:
- Once the pressure decreases below the setpoint, the control element returns to its original position, closing the valve.
- The hydraulic system resumes regular operation, with the pressure controlled within the desired range.
Capacità e capacità della fabbrica:
(1) Montaggio
We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.
(2) Lavorazione
L'officina di lavorazione è dotata di un centro di tornitura su rotaia inclinata personalizzato, di un centro di lavorazione, di una levigatrice ad alta velocità, di un robot di saldatura e di altre attrezzature correlate, in grado di gestire la lavorazione di tubi cilindrici con un diametro interno massimo di 400 mm e una lunghezza massima di 6 metri.
(3) Saldatura
(4) Verniciatura e rivestimento
Con linee automatiche di verniciatura a base d'acqua a cilindro di piccole e medie dimensioni, per realizzare il carico e lo scarico automatico con robot e la spruzzatura automatica, la capacità di progettazione è di 4000 pezzi per turno;
Disponiamo anche di una linea di produzione semiautomatica di vernici per cilindri di grandi dimensioni alimentata da una catena di potenza, con una capacità di progettazione di 60 casse per turno.
(5) Test
Disponiamo di strutture di ispezione e banchi di prova di prim'ordine per garantire che le prestazioni del cilindro siano conformi ai requisiti.
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