DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve

The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance component that provides precise and reliable pressure control in hydraulic systems. With its advanced pilot-operated design and exceptional functionality, this valve ensures efficient and safe operation by regulating system pressure within desired limits.

The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance solution for precise pressure control in hydraulic systems. With its pilot-operated design, pressure control accuracy, wide pressure range, and fast response time, this valve ensures efficient and safe operation while protecting system components. Following the recommended usage methods and maintenance practices, the DB(W) series valve delivers reliable performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DB(W) series pilot-operated pressure relief hydraulic valve and experience optimal pressure control for enhanced system efficiency and productivity.

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Key Characteristics:

• Pilot-Operated Design:
  • The DB(W) series valve features a pilot-operated design, allowing it to deliver precise pressure control in hydraulic systems.
  • It utilizes a control pilot to modulate the main valve, providing accurate and responsive pressure relief.
• Pressure Control Accuracy:
  • This valve offers exceptional pressure control accuracy, ensuring the hydraulic system operates within desired pressure limits.
  • It maintains consistent pressure levels, preventing over-pressurization and protecting system components.
• Wide Pressure Range:
  • The DB(W) series valve provides a wide pressure control range, making it suitable for various hydraulic applications.
  • It allows customization to match specific system requirements and optimize performance.
• Fast Response Time:
  • With its pilot-operated mechanism, the DB(W) series valve exhibits a rapid response time to changes in pressure.
  • It swiftly adjusts the flow path to relieve excess pressure, ensuring stable and reliable system operation.

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Parameter:

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Advantages:

• Plug-in structure
• Four pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap

Usage Method Of DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve:

• System Analysis:
  • Conduct a comprehensive hydraulic system analysis to determine the specific pressure control requirements.
  • Consider maximum operating pressure, desired pressure range, and flow rates.
• Valve Selection:
  • Select the appropriate DB(W) series valve variant based on the system’s pressure control specifications.
  • Consider pressure rating, flow capacity, and compatibility with other system components.
• Installation:
  • Follow the manufacturer’s instructions to correctly install the DB(W) series pilot operated pressure relief valve in the hydraulic system.
  • Ensure proper alignment and secure connection to prevent leaks and optimize performance.
• Pressure Adjustment:
  • Adjust the valve’s control pilot to set the desired pressure relief level.
  • Refer to the valve’s technical documentation for guidance on accurately adjusting the pilot pressure.

How Does A Hydraulic Pressure Relief Valve Work?

A hydraulic pressure relief valve, or a pressure relief valve or safety valve, is a crucial component in hydraulic systems. Its primary function is to protect the system from overpressure by releasing excess fluid when the pressure exceeds a predetermined limit. Let’s explore how a hydraulic pressure relief valve works:

1. Valve Operation:
   • A hydraulic pressure relief valve typically consists of a valve body, a spring-loaded control element, and an adjustable spring.
   • The valve body contains an inlet port, an outlet port, and a control chamber connected to the spring-loaded control element.
2. Pressure Setting:
   • The pressure relief valve is pre-set or adjustable to a specific pressure level.
   • The pressure setting determines the threshold at which the valve opens to relieve excess pressure.
3. Pressure Monitoring:
   • The pressure is monitored continuously when hydraulic fluid enters the valve through the inlet port.
   • If the pressure exceeds the pre-set limit, the control element is activated to relieve the excess stress.
4. Control Element Activation:
   • The control element, often a spring-loaded poppet or spool, responds to the excessive pressure.
   • As the pressure rises beyond the set point, the force exerted on the control element exceeds the opposing party of the spring.
5. Opening of the Valve:
   • When the force on the control element exceeds the spring force, the valve opens, creating a path for fluid to bypass the main flow path.
   • The excess fluid flows through the valve and exits via the outlet port, relieving the pressure in the system.
6. Pressure Reduction:
   • As the excess fluid is diverted through the relief valve, the pressure in the system decreases.
   • The valve remains open until the pressure drops below the pre-set limit.
7. Pressure Stabilization:
   • Once the pressure decreases below the setpoint, the control element returns to its original position, closing the valve.
   • The hydraulic system resumes regular operation, with the pressure controlled within the desired range.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!