Replacement Of AXE19018 Hydraulic Cylinder

Introduction

The Replacement Of AXE19018 Hydraulic Cylinder is a hydraulic component designed to replace damaged or worn-out hydraulic cylinders in various models of machinery. It plays a crucial role in restoring the normal operation of equipment and ensuring optimal performance in a wide range of applications.

Specifications

• Weight: 16.21 lb
• Height: 3.25 in
• Width: 3.75 in
• Length: 14 in

Model Compatibility

• S670
• S670 PRECISION UPGRADES
• S670H
• S680
• S680 PRECISION UPGRADES
• S680H
• S685
• S685H
• S690
• S690 PRECISION UPGRADES
• S690H
• S770
• S770 PRECISION UPGRADES
• S780
• S780 PRECISION UPGRADES
• S785
• S790
• S790 PRECISION UPGRADES
• T550
• T560
• T660
• T670
• W540
• W550
• W650
• W660

Features

• Improved Equipment Performance: Replacing damaged or worn hydraulic cylinders can restore the normal operation of equipment, ensuring optimal performance in various applications.
• Enhanced Safety: Regularly replacing hydraulic cylinders can reduce safety hazards caused by cylinder failures, ensuring the safety of operators and equipment.
• Overload Protection: New cylinder designs often incorporate better overload protection mechanisms, enhancing safety.
• Quick Installation: Modern hydraulic cylinders are designed for easy installation and replacement, minimizing downtime.
• Standardized Components: Many hydraulic cylinders are standardized, making it easy to obtain replacement parts in the market.

We have the capability to produce this product and our cylinders are perfect replacements for the aforementioned models. Let us now explore some of the applications of this hydraulic cylinder.

Applications

• Excavators: Hydraulic cylinders on excavator arms or buckets may get damaged due to prolonged use or overload and require replacement to restore proper operation.
• Cranes: Hydraulic cylinders on crane boom systems are prone to wear during frequent lifting and lowering processes, necessitating regular replacement for safety reasons.
• Tractors: Front-end loader hydraulic cylinders on tractors can experience leaks or performance degradation during continuous lifting and tilting operations, requiring replacement.
• Harvesters: Hydraulic cylinders in harvesters endure high pressure during the harvesting process and can get damaged due to fatigue, necessitating timely replacement to maintain work efficiency.
• Automated Production Lines: Hydraulic cylinders are used to control robotic arms and other automated equipment, and any cylinder failure can impact production efficiency, requiring immediate replacement.
• Die Casting Machines: Under high pressure and high temperature environments, hydraulic cylinders in die casting machines may experience performance degradation, and regular replacement ensures product quality.
• Mining Equipment: Hydraulic cylinders are used for lifting and moving heavy loads in mining equipment, and due to harsh working conditions, regular inspection and replacement are necessary to avoid equipment breakdowns.
• Bulldozers: Hydraulic cylinder wear on bulldozer blade arms can lead to decreased pushing capability, urging timely replacement to maintain operational efficiency.

Maintenance Tasks

1. Regular Inspection: It is important to regularly inspect the hydraulic cylinder for any signs of damage or wear to identify potential issues.
2. Proper Lubrication: Adequate lubrication is crucial to ensure smooth operation and prevent premature wear of the cylinder components.
3. Seal Replacement and Calibration Check: Periodically replacing seals and checking the calibration of the cylinder help maintain optimal performance and prevent fluid leaks.

During installation, it is essential to provide proper alignment guidance for the cylinder, recommend the use of appropriate mounting brackets to secure the cylinder, and suggest inspection, repair, and replacement procedures. We also offer replacement parts and rebuilding services to enhance the longevity of the hydraulic cylinder.

Safety Considerations and Environmental Factors

When using hydraulic cylinders, it is crucial to prioritize safety measures to prevent accidents and ensure the well-being of operators and equipment. Additionally, considering environmental factors when choosing and using hydraulic cylinders helps minimize any adverse impact on the surroundings.

Troubleshooting and Common Issues

Common problems that may occur with hydraulic cylinders include fluid leaks, insufficient power, erratic movements, and abnormal noise. To diagnose and address these issues effectively, consider the following tips:

• Fluid Leaks: Check for damaged seals or connections and replace them if necessary. Ensure proper tightening of fittings.
• Insufficient Power: Check for low hydraulic fluid levels, potential blockages, or worn-out components. Refill or replace as needed.
• Erratic Movements: Verify if there is any air in the hydraulic system and bleed it out. Inspect for damaged valves or cylinders and repair or replace accordingly.
• Abnormal Noise: Examine the cylinder for loose or worn-out parts, including mounting brackets, and tighten or replace as required.

To prevent potential issues, it is recommended to implement preventive measures such as regular inspections, proper lubrication, and adherence to maintenance schedules.

Design Considerations and Selection Criteria

When selecting a hydraulic cylinder, it is essential to consider various design factors that contribute to its performance, including load-bearing capacity, sealing effectiveness, durability, safety features, and serviceability. These factors can greatly impact the overall efficiency and longevity of the hydraulic cylinder.