WRCE-serien 2- og 3-veis hydraulisk ventil med høy respons

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WRCE-serien 2- og 3-veis hydraulisk ventil med høy respons

The WRCE series 2- and 3-way high-response flow hydraulic valve is a remarkable hydraulic component designed to deliver exceptional performance in fluid control applications. With its high-response flow capabilities, this valve revolutionizes hydraulic systems by providing precise and efficient flow control.

The WRCE series 2- and 3-way high-response flow hydraulic valve sets new standards in flow control precision and efficiency. With its high-response flow capabilities, compact design, and versatility, this valve empowers hydraulic systems to achieve optimal performance and energy efficiency. By following the recommended usage methods and maintenance guidelines, you can harness the full potential of the WRCE series valve and experience enhanced control and productivity in your hydraulic applications. Upgrade your hydraulic system today and unlock the advantages of efficiency and precision with the WRCE series 2- and 3-way high-response flow hydraulic valve.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Key Characteristics:

  1. High-Response Flow:
  • The WRCE series valve is engineered to offer high-response flow control, ensuring rapid and accurate adjustments to fluid flow rates.
  • This characteristic enables precise control over hydraulic actuators, resulting in enhanced system performance, reduced energy consumption, and improved overall efficiency.
  1. Versatile 2- and 3-Way Configuration:
  • This valve is available in both 2-way and 3-way configurations, providing flexibility to meet various hydraulic system requirements.
  • The 2-way configuration allows for simple on/off control, while the 3-way design enables directional control, making it ideal for applications such as actuator extension and retraction.
  1. Kompakt design:
  • The WRCE series valve features a compact design, making it suitable for installations where space is limited.
  • This compact size allows easy integration into various hydraulic systems without compromising performance or functionality.
  1. High-Pressure Rating:
  • This valve is built to withstand high-pressure environments, ensuring reliable operation even in demanding hydraulic applications.
  • Its robust construction and high-pressure rating make it suitable for use in systems that require efficient flow control under extreme operating conditions.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Parameter:

General
NS  NG  32 40 50
Vekt kg 11.2 17.3 24.6
Weight with shut-off valve …../…WK or …/…WL… kg 12.5 18.6 25.9
Size of the pilot control valve (pilot) NG 6 6 6
Installasjonsposisjon  Any, preferably horizontal
Oppbevaringstemperaturområde  –20  to  +80
Omstendigheter temperaturområde  –20  to  +50
Hydraulic (measured with HLP32, ϑoil=40℃ ±5℃)
Maks. driftstrykk –  Main stagePort  A、B bar NS  32~40: 350,NS  50: 420
– Pilot control valve port X 315
– Pilot control valve port Y 210
Rated flow   Δp=5bar – Specifications …S…L  (linear) l/min 800 1200 2000
– Specifications …S…R  (linear with progressive fine control range) 600 850 1400
Nominal flow of pilot valve at Δp=70bar l/min 12 40 40
Leakage of pilot valve at  P=100bar l/min 0.3 0.7 0.7
Hydraulisk væske Mineral oil (HL,HLP) to DIN 51524
Hydraulic fluid temperature range 20  to  +80;preferably +40  to  +50
Viskositetsområde mm2/s 20  to  380;preferably 30  to  45
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) Class 20/18/15
Hysterese % ≤ 0.2
Hysterese % ≤ 0.1
Responsfølsomhet % ≤ 0.1
Response Time(step signa 0 ~ 100%) ms ≤ 20
Elektriske data
Spenningstype Direct voltage
Type of signal Analog
Opening point calibration % ≦ 1
Zero shift upon change of: – Hydraulic fluid temperature %/10K ≦ 0.3 ≦ 0.3 ≦ 0.3
– Pilot pressure in X %/100bar ≦ 0.7 ≦ 0.7 ≦ 0.7
– Return flow pressure in Y %/bar ≦ 0.3 ≦ 0.3 ≦ 0.3
The protection class of the valve according to EN60529 IP65 with a mating connector mounted and locked

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Advantages:

• Pilot-operated two-stage cartridge high-frequency response throttle valve
• Suitable for closed-loop control of position, pressure, force and speed
• Pilot control valve: six-port direct-acting high-frequency response proportional valve with electric feedback
• Main stage: closed loop position control
• Integrated open loop and closed loop control electronics (OBE)

Usage Method Of WRCE Series 2-and 3-way High-response Flow Hydraulic Valve :

  1. Systemvurdering:
  • Evaluate your hydraulic system and determine the specific flow control requirements.
  • Identify whether the WRCE series valve is compatible with your system based on factors such as flow rates, pressure ratings, and the desired control functions.
  1. Ventilvalg:
  • Select the appropriate variant of the WRCE series valve based on your system parameters and flow control needs.
  • Consider factors such as flow capacity, pressure rating, response time, and compatibility with your specific application.
  1. Installasjon:
  • Follow the manufacturer’s installation instructions carefully to ensure proper alignment and secure mounting of the valve.
  • Make sure to create leak-free connections by using suitable hydraulic fittings, adapters, and seals. Tighten the connections adequately to prevent any fluid leaks.
  1. Integrering av kontrollsignaler:
  • Connect the control signal lines of the valve to a suitable control device, such as a hydraulic control module, electronic control unit, or manual control lever.
  • Ensure proper wiring and compatibility between the valve and control device to achieve accurate and responsive flow control.

How To Hook Up Hydraulic Control Valve?

To hook up a hydraulic control valve, follow these steps:

  1. Identify Valve Type: Determine the specific type of hydraulic control valve you are working with, such as a directional control valve, pressure control valve, or flow control valve. Ensure that the valve is suitable for your application and compatible with your hydraulic system.
  2. Gather Required Tools and Materials: Collect the necessary tools and materials, including appropriate hydraulic fittings, adapters, hoses, and wrenches. Refer to the manufacturer’s instructions for any specific tools or components needed.
  3. Klargjør det hydrauliske systemet: Steng av det hydrauliske systemet og avlast trykket ved å aktivere sikkerhetsventilen eller trekke tilbake de hydrauliske sylindrene. Dette trinnet er avgjørende for sikkerheten og forhindrer utilsiktet bevegelse eller utslipp av hydraulisk væske.
  4. Identify Flow Direction: Bestem strømningsretningen i det hydrauliske systemet. Vanligvis er strømningsretningen angitt med piler på de hydrauliske komponentene. Sørg for at du forstår riktig strømningsretning før du fortsetter.
  5. Locate Installation Point: Identify the optimal location to install the hydraulic control valve in your hydraulic system. Consider factors such as accessibility, proximity to the actuator or hydraulic component, and ease of operation. Ensure there is enough space for the valve to be mounted securely.
  6. Monter ventilen: Securely mount the hydraulic control valve in the chosen location using appropriate brackets or clamps. Ensure the valve is positioned correctly, aligning the inlet and outlet ports with the flow direction. Follow the manufacturer’s instructions for the specific mounting requirements of your valve.
  7. Koble til innløps- og utløpsportene: Attach hydraulic hoses or tubing to the inlet and outlet ports of the hydraulic control valve. Use suitable hydraulic fittings and adapters to create a leak-free connection. Tighten the connections using wrenches to ensure a secure fit, but avoid over-tightening.
  8. Connect Control Lines: If your hydraulic control valve requires external control signals, connect the control lines from the control device, such as a joystick, lever, or solenoid, to the appropriate ports on the valve. Follow the manufacturer’s instructions for the correct wiring or connection configuration.
  9. Test systemet: Once the hydraulic control valve is installed, slowly restore hydraulic system pressure. Test the system to ensure that the valve is functioning correctly. Operate the control device and observe the response of the hydraulic components to verify that the valve is controlling the flow, pressure, or direction as intended.
  10. Fine-tune and Adjust: Make any necessary adjustments to the hydraulic control valve to achieve the desired flow, pressure, or direction control. Refer to the manufacturer’s instructions for specific adjustment procedures. Regularly monitor the system for any leaks, pressure inconsistencies, or abnormal behavior.

Fabrikkens kapasitet og kapasitet:

(1) Montering

Vi har en førsteklasses uavhengig forsknings- og utviklingsplattform for montering. Verkstedet for produksjon av hydrauliske sylindere har fire halvautomatiske monteringslinjer for løftesylindere og én automatisk monteringslinje for vippesylindere, med en årlig produksjonskapasitet på 1 million enheter. Spesialsylinderverkstedet er utstyrt med ulike spesifikasjoner for et halvautomatisk rengjøringsmonteringssystem med en årlig produksjonskapasitet på 200 000 enheter, og er utstyrt med kjent CNC-maskineringsutstyr, et maskineringssenter, spesialutstyr for høypresisjons sylinderbehandling, en robotsveisemaskin, en automatisk rengjøringsmaskin, en automatisk sylindermonteringsmaskin og en automatisk produksjonslinje for lakkering. Vi har mer enn 300 sett (sett) av kritisk utstyr. Optimal allokering og effektiv bruk av utstyrsressurser sikrer nøyaktighetskravene til produktene og oppfyller produktenes høye kvalitetsbehov.

(2) Maskinering

Maskineringsverkstedet er utstyrt med et spesialtilpasset dreiesenter for skrå skinner, maskineringssenter, høyhastighets honemaskin, sveiserobot og annet relatert utstyr, som kan håndtere bearbeiding av sylinderrør med en maksimal indre diameter på 400 mm og en maksimal lengde på 6 meter.

(3) Sveising

(4) Maling og belegg

Med små og mellomstore sylinderautomatiske vannbaserte malingsbeleggslinjer, for å oppnå automatisk robotlasting og -lossing og automatisk sprøyting, er den designede kapasiteten 4000 stykker per skift;
Vi har også en halvautomatisk produksjonslinje for maling for store sylindere drevet av en kabelkjede, med en designkapasitet på 60 kasser per skift.

(5) Testing

Vi har førsteklasses inspeksjonsfasiliteter og testbenker for å sikre at sylinderens ytelse oppfyller kravene.

 

 

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