DR Series Pilot Operated Pressure Reducing Hydraulic Valve
The DR series pilot-operated pressure-reducing hydraulic valve is a high-quality and reliable component designed to provide precise pressure control in hydraulic systems. With its innovative pilot-operated mechanism and exceptional performance, this valve accurately reduces hydraulic pressure to meet specific system requirements.
The DR series pilot-operated pressure-reducing hydraulic valve is a high-performance solution for precise pressure control in hydraulic systems. With its pilot-operated design, precise pressure control, wide pressure range, and high flow capacity, this valve ensures efficient and accurate pressure reduction while safeguarding system components. Following the recommended usage methods and maintenance practices, the DR series valve delivers reliable performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the dr series pilot-operated pressure-reducing hydraulic valve and experience optimal pressure control for enhanced system efficiency and productivity.
DR Series Pilot Operated Pressure Reducing Hydraulic Valve Key Characteristics:
- Pilot-Operated Design:
- The DR series valve features a pilot-operated design, providing accurate, reliable, and stable pressure reduction in hydraulic systems.
- It utilizes a separate control circuit, the pilot circuit, to regulate the main valve’s opening and control the pressure.
- Precise Pressure Control:
- This valve offers exceptional precision in pressure control, allowing hydraulic systems to operate within desired pressure limits.
- It maintains consistent pressure levels, preventing over-pressurization and protecting sensitive system components.
- Wide Pressure Range:
- The DR series valve is available in various pressure ranges, making it suitable for various hydraulic applications.
- It allows customization to match specific system requirements and optimize performance.
- High Flow Capacity:
- This valve exhibits excellent flow capacity, enabling it to handle high flow rates without compromising pressure control accuracy.
- It ensures efficient fluid regulation and uninterrupted system operation.
DR Series Pilot Operated Pressure Reducing Hydraulic Valve Parameter:
| Fluid | Mineral oil suitable for NBR and FKM seal | |||||||
| Phosphate ester for FKM seal | ||||||||
| Fluid temperature range | ℃ | -30 to +80 (NBR seals) | ||||||
| -20 to +80(FKM seals) | ||||||||
| Viscosity range | mm2/s | 10 to 800 | ||||||
| Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 | |||||||
| Max. operating pressure | Port B | bar | 350 | |||||
| Operating pressure range | Port A | bar | 10 to 350 | |||||
| Max.backing pressure | Port Y | bar | 350 (only for without check valve); 315 (with check valve) | |||||
| Setting pressure | Max. | bar | 50;100;200;315;350 | |||||
| Min. | bar | Related with flow-rate(Refer to the characteristic curve) | ||||||
| Size | DR10 | DR15 | DR20 | DR25 | DR30 | |||
| Max. flow-rate | Base sub-plate mounting | L/min | 150 | – | 300 | – | 400 | |
| threaded connection | L/min | 150 | 300 | 300 | 400 | 400 | ||
| Installation position | Installation position | |||||||
| Size | DR10 | DR15 | DR20 | DR25 | DR30 | |||
| Weight | Base Sub-plate mounting | DR | kg | about 3.6 | – | about 5.3 | – | about 8.2 |
| threaded connection | DR…G | kg | about 5.3 | about 5.5 | about 5.1 | about 5.0 | about 5.0 | |
| DRC | kg | about 1.2 | ||||||
| DRC30 | kg | about 1.5 | ||||||
DR Series Pilot Operated Pressure Reducing Hydraulic Valve Advantages:
• Used for bottom sub-plate mounting
• Installation face follow DIN24340 D and ISO5781
• Used in oil path block installation
• Used in screw connection
• Five pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap
• Optional one directional valve ( only used for bottom sub-plate mounting )
Usage Method Of DR Series Pilot Operated Pressure Reducing Hydraulic Valve :
- System Analysis:
- Conduct a comprehensive hydraulic system analysis to determine the specific pressure control requirements.
- Consider maximum operating pressure, desired pressure range, and flow rates.
- Valve Selection:
- Select the appropriate DR series valve variant based on the system’s pressure control specifications.
- Consider pressure rating, flow capacity, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s instructions to correctly install the hydraulic system’s DR series pilot-operated pressure-reducing valve.
- Ensure proper alignment and secure connections to prevent leaks and optimize performance.
- Calibration:
- Calibrate the valve to set the desired downstream pressure.
- Utilize pressure gauges or other measurement devices to adjust the valve’s pilot circuit accurately.
How Does A Hydraulic Relief Valve Work?
A hydraulic relief valve is a crucial component in hydraulic systems that protects the system from excessive pressure by diverting excess fluid flow back to the reservoir. It operates based on the principle of utilizing a spring-loaded mechanism to control the pressure level within the system. Let’s explore how a hydraulic relief valve works:
- Valve Construction:
- A hydraulic relief valve consists of a valve body, a spring-loaded poppet or spool, and an adjustable spring.
- The valve body contains fluid ports for the inlet, outlet, and a drain or return line to the reservoir.
- Pressure Setting:
- The relief valve has an adjustable spring that determines the pressure at which the valve opens.
- Adjusting the spring tension can set the pressure to open the valve and relieve excess stress.
- System Pressure Monitoring:
- As the hydraulic system operates, the pressure builds up due to factors such as pump output, load resistance, or temperature changes.
- The relief valve continuously monitors the system pressure through its inlet port.
- Pressure Threshold:
- When the system pressure reaches or exceeds the set pressure threshold, a force is exerted on the poppet or spool against the spring tension.
- Valve Opening:
- Once the force exerted by the system pressure exceeds the spring tension, the relief valve opens.
- This creates a path for excess fluid to flow from the system’s high-pressure side to the low-pressure side or directly back to the reservoir.
- Pressure Equalization:
- The relief valve diverts the excess fluid flow, allowing the pressure within the system to equalize and preventing over-pressurization.
- This protects system components from potential damage and ensures safe operation.
- Closing the Valve:
- Once the pressure drops below the set threshold, the spring’s tension overcomes the force exerted by the system pressure.
- The relief valve closes, blocking the fluid flow path and restoring the normal flow of hydraulic fluid through the system.
- Continuous Monitoring:
- The relief valve continuously monitors the system pressure, opening and closing as necessary to maintain pressure within the desired range.
- This dynamic response ensures that the system operates safely and prevents pressure spikes or fluctuations.
Możliwości i pojemność fabryki:
(1) Montaż
Dysponujemy najwyższej klasy niezależną platformą badawczo-rozwojową. Warsztat produkcji siłowników hydraulicznych posiada cztery półautomatyczne linie montażowe siłowników podnoszących i jedną automatyczną linię montażową siłowników przechyłu, o projektowanej rocznej zdolności produkcyjnej 1 miliona sztuk. Specjalny warsztat cylindrów jest wyposażony w różne specyfikacje półautomatycznego systemu montażu czyszczącego o projektowanej rocznej zdolności produkcyjnej 200 000 i wyposażony w słynny sprzęt do obróbki CNC, centrum obróbcze, specjalny sprzęt do precyzyjnej obróbki cylindrów, robot spawalniczy, automatyczna maszyna czyszcząca, automatyczna maszyna do montażu cylindrów i automatyczna linia produkcyjna do malowania. Istniejący krytyczny sprzęt składa się z ponad 300 zestawów. Optymalna alokacja i efektywne wykorzystanie zasobów sprzętowych zapewniają wymagania dotyczące dokładności produktów i spełniają potrzeby wysokiej jakości produktów.
(2) Obróbka
Warsztat obróbki skrawaniem jest wyposażony w niestandardowe centrum tokarskie z pochyloną szyną, centrum obróbcze, szybkobieżną honownicę, robota spawalniczego i inny powiązany sprzęt, który może obsługiwać przetwarzanie rur cylindrycznych o maksymalnej średnicy wewnętrznej 400 mm i maksymalnej długości 6 metrów.
(3) Spawanie
(4) Malowanie i powlekanie
Z małymi i średnimi automatycznymi liniami do powlekania farbami na bazie wody, w celu osiągnięcia automatycznego załadunku i rozładunku robota oraz automatycznego natryskiwania, wydajność projektowa 4000 sztuk na zmianę;
Posiadamy również półautomatyczną linię do produkcji farb do dużych cylindrów napędzaną łańcuchem napędowym, o wydajności 60 skrzyń na zmianę.
(5) Testowanie
Dysponujemy najwyższej klasy urządzeniami kontrolnymi i stanowiskami testowymi, aby zapewnić, że wydajność cylindra spełnia wymagania.
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