Replacement Of AHC16989 Carbon Fiber Breakaway Fold Hydraulic Cylinder

Introduction

The Replacement Of AHC16989 Carbon Fiber Breakaway Fold Hydraulic Cylinder is a hydraulic cylinder used to replace damaged or worn out cylinders in various industrial equipment models. It weighs 11.95 lb, has a height of 2.8 in, a width of 3.4 in, and a length of 20.8 in. The product is compatible with different models, including 40I, 50I, 408R, 410R, 412R, 612R, 616R, R4030, R4030/408R PRECISION UPGRADES, R4038, R4044, R4045, and R4060.

Product Specifications and Models

Specifications

• Weight: 11.95 lb
• Height: 2.8 in
• Width: 3.4 in
• Length: 20.8 in

Compatible Models

• 40I
• 50I
• 408R
• 410R
• 412R
• 612R
• 616R
• R4030
• R4030/408R PRECISION UPGRADES
• R4038
• R4044
• R4045
• R4060

Product Features

• Improved Equipment Performance: Replacing damaged or worn out hydraulic cylinders can restore the normal operation of the equipment, ensuring its performance in various applications.
• Enhanced Safety: Regular replacement of hydraulic cylinders can reduce safety hazards caused by cylinder failures, ensuring the safety of the operator and the equipment.
• Overload Protection: New cylinder designs usually incorporate better overload protection mechanisms, enhancing safety.
• Quick Installation: Modern hydraulic cylinder designs usually consider ease of installation and replacement, reducing downtime.
• Standardized Components: Many hydraulic cylinders are standardized products, making it easier to obtain replacement parts in the market.

Our company can produce a perfect replacement for these hydraulic cylinders.

Applications

Here are a few examples of where this hydraulic cylinder is commonly used:

• Excavators: The hydraulic cylinder in the arm or bucket of an excavator may be damaged due to long-term use or overload and needs to be replaced to restore normal operation.
• Cranes: The hydraulic cylinder on the lifting arm of a crane is subject to frequent lifting and lowering, making it susceptible to wear and tear, requiring regular replacement to ensure safety.
• Tractors: The hydraulic cylinder on the front-end loader of a tractor may leak or experience reduced performance due to continuous lifting and tilting operations and needs to be replaced.
• Harvesters: During the harvesting process, the hydraulic system is subjected to high pressures, and cylinders may be damaged due to fatigue, requiring timely replacement to maintain work efficiency.
• Automated Production Lines: Hydraulic cylinders are used to control robotic arms and other automated equipment. If a cylinder fails, it can affect productivity, requiring immediate replacement.
• Die Casting Machines: In high-pressure and high-temperature environments, hydraulic cylinders may experience reduced performance, and regular replacement can ensure product quality.
• Mining Equipment: Hydraulic cylinders are used to lift and move heavy objects in mining equipment. Due to harsh working conditions, regular inspection and replacement are necessary to avoid equipment failures.
• Bulldozers: The wear and tear of the hydraulic cylinder on the bulldozer’s push arm can lead to reduced pushing capacity, requiring timely replacement to maintain work efficiency.

Maintenance

Regular maintenance is essential to extend the life of the hydraulic cylinder. Here are three common maintenance tasks:

Regular Inspection

Regular inspection of the cylinder can identify any damage or wear and tear, allowing for timely replacement before a failure occurs.

Lubrication

Proper lubrication is essential to reduce wear and tear and prevent corrosion. The right lubricant should be used in the right amount and at the right time.

Seal Replacement and Calibration Check

Seals can wear out over time, leading to leaks and reduced performance. Regular replacement of seals and calibration checks can prevent these issues from happening.

During installation, it is essential to provide proper guidance on aligning the cylinder and using appropriate installation brackets to secure the cylinder. We recommend following our recommended inspection, repair, and replacement procedures to ensure the longevity of the hydraulic cylinder.

Safety and Environmental Considerations

When using hydraulic cylinders, safety measures are crucial. Proper training and handling of the cylinder can prevent accidents and injuries. Environmental considerations should also be taken into account, such as proper disposal of hydraulic fluid and the cylinder at the end of its life cycle.

Failure Diagnosis and Troubleshooting

Hydraulic cylinder failures can be caused by various factors, such as incorrect installation, contamination, and overload. Here are some common problems and solutions:

Leaks

Leaks can be caused by damaged seals, worn out components, or poor installation. Regular inspection and replacement of seals and components can prevent leaks from happening.

Insufficient Lifting Capacity

Insufficient lifting capacity can be caused by worn out components, contamination, or overload. Regular inspection and replacement of components can prevent these problems from happening.

Excessive Noise

Excessive noise can be caused by contamination, worn out components, or poor installation. Regular inspection and replacement of components can prevent this problem from happening.

Preventive measures, such as regular inspection, maintenance, and replacement, can help reduce the likelihood of hydraulic cylinder failures. It is also essential to follow our recommended installation and handling procedures to prevent failures.

Design Considerations and Selection Criteria

When choosing a hydraulic cylinder, it is essential to consider its load capacity, sealing, durability, safety, and maintainability. Here are some considerations:

Load Capacity

The hydraulic cylinder should be able to withstand the expected load without failing or becoming damaged.

Sealing

The cylinder’s sealing should be of high quality to prevent leaks and reduce wear and tear.

Durability

The cylinder must be durable enough to withstand harsh working conditions and have a long service life.

Safety

The cylinder should meet safety standards and have built-in safety features to prevent accidents and injuries.

Maintainability

The cylinder should be designed for ease of maintenance, with easily replaceable components and accessible inspection points.

Proper sealing and lubrication are also critical to maintaining the cylinder’s performance and extending its service life. The use of high-quality seals and regular lubrication can reduce wear and tear and prevent leaks.

Installation Guide

Proper installation is crucial to ensure the hydraulic cylinder’s safe and efficient operation. Here are some installation tips:

• Align the cylinder correctly
• Use suitable installation brackets to secure the cylinder
• Use appropriate torque values when tightening bolts and nuts
• Follow recommended installation procedures

Following our recommended installation guide can ensure the hydraulic cylinder’s safe and efficient operation.

About Our Company

We are a leading manufacturer and wholesaler of hydraulic cylinders, offering a complete range of products to domestic and international markets. Our company specializes in producing high-quality replacement cylinders for various industrial equipment models. We offer customized services, and our products are internationally certified. Our production facilities are equipped with state-of-the-art equipment, and we provide excellent after-sales service to our customers.

Author: lyl