Replacement Of RE192528 Hydraulic Cylinder

Introduction

The Replacement Of RE192528 Hydraulic Cylinder is a crucial component in the operation of various John Deere models including 8120, 8130, 8220, 8225R, 8230, 8245R, 8270R, 8295R, 8320, 8320R, 8330, 8345R, 8420, 8430, 8520, and 8530. Hydraulic cylinders are used to convert fluid power into linear mechanical force and motion, making them essential in many applications. This replacement hydraulic cylinder has a weight of 38.48 lb, height of 5.1 in, width of 6 in, length of 21 in, and volume of 4.23 gal.

Specifications and Compatibility

The Replacement Of RE192528 Hydraulic Cylinder is compatible with various John Deere models, as listed above. It has a weight of 38.48 lb, height of 5.1 in, width of 6 in, length of 21 in, and volume of 4.23 gal. These specifications make it a suitable replacement for the original hydraulic cylinder in the listed equipment.

Features

Improved Equipment Performance

Replacing damaged or worn hydraulic cylinders can restore equipment’s normal operating capabilities and ensure its performance in various applications.

Enhanced Safety

Regularly replacing hydraulic cylinders can reduce safety hazards caused by cylinder failures, ensuring the safety of both operators and equipment.

Overload Protection

New cylinder designs usually have better overload protection mechanisms, improving safety.

Quick Installation

Modern hydraulic cylinder designs typically consider ease of installation and replacement, reducing downtime.

Standardized Components

Many hydraulic cylinders are standardized products, making it easier to obtain replacement parts in the market.

Applications

The Replacement Of RE192528 Hydraulic Cylinder is used in various equipment, including:

• Excavators: Hydraulic cylinders in excavator arms or buckets may become damaged due to long-term use or overload, requiring replacement to restore normal operation.
• Cranes: Hydraulic crane boom cylinders are prone to wear and tear during frequent lifting and lowering, requiring regular replacement to ensure safety.
• Tractors: Hydraulic loader cylinders on the front of tractors may leak or decrease in performance due to constant lifting and tilting operations, requiring replacement.
• Harvesters: High pressure is exerted on the hydraulic system during harvesting, and cylinders may become damaged due to fatigue, requiring timely replacement to maintain work efficiency.
• Automated Production Lines: Hydraulic cylinders are used to control robotic arms and other automated equipment. Cylinder failure can affect production efficiency and requires immediate replacement.
• Die Casting Machines: Under high-pressure and high-temperature environments, hydraulic cylinders may experience decreased performance. Regular replacement can ensure product quality.
• Mining Equipment: Hydraulic cylinders are used to lift and move heavy loads in mining equipment and are prone to damage due to harsh working conditions, requiring regular inspection and replacement to prevent equipment failure.
• Bulldozers: Wear of hydraulic cylinders on bulldozer blades can result in decreased pushing power, requiring timely replacement to maintain work efficiency.

Maintenance

Regular maintenance of hydraulic cylinders is essential to prevent malfunctions and ensure their longevity. Common maintenance tasks include:

• Regular inspections: Inspect cylinder components for signs of wear and tear.
• Proper lubrication: Use appropriate hydraulic oil to lubricate cylinder components.
• Seal replacements: Replace seals when they start to show signs of wear.
• Calibration checks: Check and adjust calibration if necessary.

Proper installation, lubrication, and adjustment are essential to ensure cylinder performance. During installation, provide guidance on properly aligning the cylinder and recommend using appropriate installation supports to secure the cylinder. Recommended inspection, repair, and replacement procedures should be followed, and replacement parts and rebuild services should be provided to improve the cylinder’s lifespan.

Safety and Environmental Considerations

When using hydraulic cylinders, safety measures should be taken to prevent accidents. It is important to follow manufacturer recommendations and guidelines when handling and using hydraulic cylinders. Proper disposal of used hydraulic fluid and components is necessary to prevent environmental pollution.

Troubleshooting and Common Problems

Common problems with hydraulic cylinders include leaks, inadequate lifting power, and slow operation. To troubleshoot these issues, inspect the cylinder for damaged or worn components, check fluid levels, and ensure that no obstructions are present. If problems persist, contact a professional to diagnose and repair the cylinder.

Design Considerations and Selection Criteria

Hydraulic cylinder design considerations include load capacity, sealing, durability, safety, and maintainability. The Replacement Of RE192528 Hydraulic Cylinder uses high-quality materials and precision machining to ensure reliable performance and a long lifespan. Seals are made from wear-resistant materials such as polyurethane and nitrile rubber, and the cylinder body and threaded end surfaces have been finely treated to improve wear resistance. Regular lubrication with appropriate hydraulic oil is necessary to ensure smooth cylinder operation.

Company Overview

We are a leading manufacturer and wholesaler of hydraulic cylinders for domestic and international markets. Our products are comprehensive, and we have a range of certifications to ensure quality and reliability. We offer customized services, use advanced production equipment, and provide excellent after-sales service to meet our customers’ needs. Our factory is equipped with state-of-the-art production equipment, and we have a professional team of engineers and technicians to ensure the quality of our products. We also provide custom design and manufacture services to meet specific customer needs.

Author: lyl