CB With Pin Light Rod Hydraulic Cylinder

The CB with pin light rod hydraulic cylinder is a superior hydraulic cylinder designed to provide excellent performance and flexibility for various industrial applications. With its unique pin design and light pole construction, the cylinder offers precise linear motion control and improved operating efficiency. Whether used in manufacturing equipment, construction machinery, or material handling systems, CB band pin rod hydraulic cylinders are a reliable solution to optimize productivity and ensure smooth operation.

The main characteristics of the light rod hydraulic cylinder:

Pin Design: The cylinder adopts a pin design for easy installation and disassembly. The pins provide a secure connection between the cylinder and the mounting structure, ensuring stability and minimizing the risk of misalignment or movement during operation.

Light Rod Structure: Light pole structure uses lightweight materials like aluminum or composite piston rods. This structure reduces the overall weight of the cylinder, resulting in faster movement, improved energy efficiency, and lower operating costs.

Precise Linear Motion Control: The CB with pin light rod hydraulic cylinder is designed to provide exact linear motion control. It ensures accurate positioning, smooth movement, and excellent repeatability, making it ideal for high-precision and reliability applications.

CB With Pin Light Rod Hydraulic Cylinder Parameter:

Bolt Outline Installation Dimension Drawing:

CB With Pin Light Rod Hydraulic Cylinder Cylinder Usage Method:

Mounting: Attach the cylinder to the mounting structure using the supplied pins. During operation, ensure that the pins are inserted correctly and securely to prevent movement or misalignment.

Hydraulic Connection: Connect the hydraulic line to the designated port on the cylinder, ensuring proper alignment and securing of the joint to prevent leakage. Follow the guidelines for hydraulic systems and consult the manufacturer’s instructions for appropriate hydraulic connections.

Power Supply: Connect the light rod hydraulic cylinder to a reliable power source, such as a pump or power unit, through appropriate hydraulic lines. Ensure that the power supply complies with cylinder specifications and operating requirements.

Control And Test: Use the control valve to regulate the flow of hydraulic oil to and from the cylinder. The movement of the cylinder is tested by starting the hydraulic system and observing the linear trend. Ensure the cylinder runs smoothly and accurately without abnormal sound or vibration.

CB With Pin Light Rod Hydraulic Cylinder Maintenance:

Regular maintenance is crucial to ensure optimal performance and prolong the lifespan of the CB With Pin Light Rod Hydraulic Cylinder’s lifespan. Here are some maintenance guidelines:

1. Regular Inspections: Check the cylinder regularly for signs of wear, damage, or leaks. Check pins, seals, tie rods, and other components for abnormalities. Resolve any issues promptly to prevent further injury or operational inefficiencies.
2. Lubrication: Apply the recommended lubricant to the moving parts of the cylinder, including tie rods and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation: proper lubrication interval and lubricant type by manufacturer’s guidelines.
3. Seal Replacement: If seals are found to be deteriorating or leaking, replace seals with genuine parts approved by the manufacturer. Incorrect or worn seals can compromise cylinder performance and lead to hydraulic oil leakage.
4. Cleaning: Clean light rod hydraulic cylinders by removing dirt, debris, and other contaminants. Before reassembling, use a non-abrasive cleaner and make sure all parts are arid. A clean cylinder promotes optimal performance and prevents premature wear or damage.

How To Disassemble A Hydraulic Cylinder?

Disassembling a hydraulic cylinder requires careful attention and adherence to proper procedures to ensure safe and effective disassembly. Here is a general guide on how to disassemble a hydraulic cylinder:

1. Safety Precautions: Before beginning the disassembly process, ensure the hydraulic system is depressurized and the equipment is securely stabilized to prevent accidental movement or injury. Wear appropriate personal protective equipment (PPE) such as gloves and safety glasses.
2. Identify the Cylinder: Familiarize yourself with the specific type and model of hydraulic cylinder you are working on. Refer to the manufacturer’s documentation or technical specifications for disassembly instructions or precautions.
3. Drain Hydraulic Fluid: Position a suitable container beneath the cylinder to catch any hydraulic fluid draining during disassembly. Loosen the fittings or plugs on the cylinder to allow the liquid to drain completely.
4. Secure the Cylinder: Use appropriate clamps or fixtures to hold the cylinder securely during disassembly. This ensures stability and prevents any accidental movement or damage.
5. Remove External Components: Remove any external components attached to the cylinder, such as mounting brackets, end caps, or covers. Use the appropriate tools, such as wrenches or sockets, to loosen and remove fasteners or retaining bolts.
6. Disassemble the Head and Cap: Carefully remove the head and cap of the cylinder. Depending on the cylinder design, these may be secured by bolts or threaded connections. Loosen the fasteners or unscrew the links, not damaging any sealing surfaces.
7. Extract the Piston and Rod: Once the head and cap are removed, the piston and rod assembly can be extracted from the cylinder barrel. Slowly and evenly push or pull the piston and rod out of the barrel, ensuring it remains aligned and does not bind or get stuck.
8. Inspect and Clean Components: Inspect all disassembled components for signs of wear, damage, or contamination. Clean the parts using an appropriate solvent or cleaner to remove dirt, debris, or hydraulic fluid residue. Use lint-free cloths or brushes for cleaning.
9. Replace Seals and Worn Parts: If any seals or other components show signs of wear or damage, replace them with genuine manufacturer-approved parts. Ensure that the replacement parts match the specifications of the original features.
10. Reassembly or Further Maintenance: If you are conducting maintenance or repairs on specific cylinder components, follow the appropriate procedures. Otherwise, reverse the disassembly steps if you need to reassemble the cylinder, ensuring all members are properly aligned and tightened according to the manufacturer’s specifications.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best light rod hydraulic cylinder manufacturers. We can offer wide light rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!