Hydraulic System For Combined Machine Tool

Hydraulic systems for combined machine tools are a cutting-edge solution designed to optimize the performance of machine tools in the manufacturing industry. Its advanced hydraulic technology provides precise control, increased power, and improved efficiency, making it an essential part of a wide range of machining operations. From milling and turning to grinding and drilling, machine tool hydraulic systems offer superior performance and reliability, enabling manufacturers to achieve superior accuracy and productivity.

Hydraulic System For Combined Machine Tool Parameter:

Motor Power:1.5KW
Oil Tank:120L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System For Combined Machine Tool Characteristics:

1. High-Performance Hydraulic Components:

• Reliable And Durable: The system uses high-quality hydraulic components such as pumps, valves, and actuators and is known for its reliability, durability, and precision.
• Designed For Harsh Conditions: These components are designed to withstand the harsh conditions of machine tool applications, ensuring long service life and minimal downtime.

2. Intelligent Control Features:

• Advanced Control Technology: Machine tool hydraulic systems often integrate intelligent control functions such as proportional valves, servo systems, and feedback mechanisms.
• Precise Control Parameters: These advanced control technologies allow precise control of speed, pressure and positioning, improving the overall performance and versatility of the machine.

What Is Charge Pressure In a Hydraulic System?

In a hydraulic system, charge pressure refers to the pressure exerted on the hydraulic fluid within the system’s reservoir or accumulator. It is the pressure level maintained in the system to ensure proper functioning and readiness for operation. The charge pressure is typically lower than the working or operating pressure in the hydraulic system.

Here are some key points to understand about charge pressure in a hydraulic system:

1. Purpose of Charge Pressure:
   • Ensuring Readiness: The charge pressure keeps the hydraulic system primed and ready for immediate operation by maintaining a pre-set pressure level.
   • Compensation for Leakages: Charge pressure compensates for minor internal and external leakages that may occur over time, preventing a significant drop in system pressure and performance.
   • Auxiliary Functions: In certain hydraulic systems, the charge pressure may also serve other functions, such as actuating specific components or subsystems.
2. Pressure Source:
   • Hydraulic Pump: The hydraulic pump typically generates the charge pressure, which supplies the necessary force to pressurize the fluid in the system.
   • Accumulator: In some hydraulic systems, an accumulator may be used to store energy and maintain the charge pressure. The accumulator releases stored fluid to maintain the desired pressure when needed.
3. Pressure Regulation:
   • Pressure Relief Valve: A pressure relief valve is commonly installed in the hydraulic system to regulate and control the charge pressure. It ensures that the pressure does not exceed a predetermined limit, protecting the system from over-pressurization.
   • Pressure Switches/Gauges: Pressure switches or gauges are used to monitor and display the charge pressure level, allowing operators to verify if it is within the desired range.
4. Maintenance and Adjustment:
   • Inspection: Regular inspections of the hydraulic system should include checking the charge pressure to ensure it is maintained at the appropriate level.
   • Adjustment: If the charge pressure deviates from the specified range, adjustments may be necessary. This can involve adjusting the pressure relief valve or other pressure-regulating components.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!