Low-Pressure Hydraulic Cylinder Front Flange

A low-pressure hydraulic cylinder with a front flange is a specialized type with a flange on its front end. This flange is a mounting point or connection interface for attaching the cylinder to other components or equipment. Here’s an overview of the low-pressure hydraulic cylinder with a front flange:

Design and Construction Of Low-pressure Hydraulic Cylinder:

• The cylinder body is typically high-strength steel or other durable materials to withstand hydraulic pressure and external forces. The cylinder body houses the piston and other internal components.
• Piston and rod: The piston is a cylindrical component that moves back and forth within the cylinder barrel. It is connected to a rod, which extends through the front end of the cylinder and is responsible for transmitting the hydraulic force.
• Front flange: The front flange is a flat or circular plate located at the front end of the cylinder. It is designed with mounting holes or other connection mechanisms, allowing easy attachment to other equipment or components.

Low-Pressure Hydraulic Cylinder Front Flange Parameter:

Applications Of Low-Pressure Hydraulic Cylinder Front Flange:

• Low-pressure hydraulic cylinders with front flanges find applications in various industries and systems that operate under lower hydraulic pressures.
• They are commonly used in industrial machinery, mobile equipment, and other systems where space constraints or specific mounting requirements exist.
• These cylinders are suitable for material handling, lifting mechanisms, conveyor systems, and other equipment requiring linear force or motion.

Advantages Of Low-Pressure Hydraulic Cylinder Front Flange:

• Easy installation: The front flange simplifies the installation process by providing a dedicated mounting point, eliminating the need for additional brackets or adapters.
• Sturdy connection: The flange design offers a robust and secure connection, ensuring stability and minimizing the risk of misalignment or detachment during operation.
• Space-saving: The front flange eliminates additional mounting hardware or space-consuming adapters, making it a compact solution for tight installation spaces.

How To Control Hydraulic Cylinder Speed?

Controlling the speed of a hydraulic cylinder can be achieved through various methods. Here are a few common approaches:

1. Flow Control Valves: Flow control valves are specifically designed to regulate the flow rate of hydraulic fluid entering or exiting the cylinder. These valves can be adjustable or fixed and are typically installed in the hydraulic lines connected to the cylinder. By adjusting the valve’s opening or restriction, you can control the amount of fluid allowed to pass through, thus regulating the speed of the cylinder’s movement.
2. Throttle Valves: Throttle valves, also known as speed control valves, are specifically designed to control the velocity of hydraulic actuators. They are typically placed in the hydraulic lines near the cylinder. Throttle valves restrict the flow of hydraulic fluid, creating a pressure drop and controlling the speed of the cylinder’s movement.
3. Variable Displacement Pump or Motor: Using a variable displacement pump or motor in the hydraulic system allows for control over the flow rate and, consequently, the speed of the cylinder. By adjusting the displacement of the pump or motor, the amount of hydraulic fluid being supplied to the cylinder can be controlled, affecting the cylinder’s speed.
4. Proportional Valves: Proportional valves offer precise control over the flow rate and speed of the hydraulic cylinder. These valves use electronic or electrical signals to modulate the valve opening, allowing for accurate and proportional control of the cylinder’s speed.
5. Accumulators: Hydraulic accumulators store pressurized hydraulic fluid, which can be released to supplement the flow rate during periods of high demand. By incorporating accumulators into the system, you can enhance the speed control of the hydraulic cylinder, particularly during acceleration or deceleration phases.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The forklift cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces; Special cylinder workshop is equipped with various specifications semi-automatic cleaning assembly system, designed annual production capacity of 200,000. Equipped with famous CNC machining equipment, machining center, high-precision cylinder processing special equipment, robot welding machine, automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing key equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality requirements of products.

(2)Machining

The machining shop is equipped with customized inclined rail turning center, machining center, high-speed honing machine, welding robot and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating line, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders, powered by a power chain, with a design capacity of 60 cases per shift.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best low-pressure hydraulic cylinder manufacturers. We can offer wide low-pressure hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!