Rear Method Orchid Type Metallurgical Hydraulic Cylinder

The rear method orchid-type metallurgical hydraulic cylinder is an advanced hydraulic component designed to meet the demanding requirements of metallurgical applications. With its exceptional performance, sturdy construction, and innovative design, this hydraulic cylinder delivers precise control, durability, and efficiency in challenging industrial environments. Whether used in steel mills, foundries, or other metallurgical processes, the rear method orchid-type cylinder ensures optimal results.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Method Orchid Type Metallurgical Hydraulic Cylinder Parameter:

Rear Method Orchid Type Metallurgical Hydraulic Cylinder Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the metallurgical hydraulic cylinder.
   • Ensure the mounting surface is clean, level, and capable of supporting the cylinder’s weight and load.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using compatible hydraulic hoses or pipes.
   • Ensure proper alignment and secure connections to prevent leaks and guarantee optimal performance.
3. System Integration and Calibration:
   • By the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve the desired operation parameters and ensure smooth functionality.
4. Operating the Cylinder:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Rear Method Orchid Type Metallurgical Hydraulic Cylinder Characteristics:

• Rear Method Orchid Design:  The unique back flange design enhances stability, precise alignment, and load distribution during operation, ensuring optimal performance in metallurgical processes.
• Metallurgical Application Focus:  The cylinders are precision designed to meet the stringent requirements of metallurgical applications, providing reliability and durability under extreme conditions.
• Superior Performance:  Metallurgical hydraulic cylinders provide excellent performance, enabling accurate positioning, smooth operation, and increased productivity in metallurgical processes.
• Sturdy Construction:  Manufactured from high-quality materials, the cylinders can withstand heavy loads and harsh operating conditions, ensuring long-term durability and reliable performance.
• Safety Features:  The design combines overload protection and an emergency shutdown mechanism, prioritizing operator safety in the metallurgical process.

How Does A Hydraulic Cylinder Work?

A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a crucial role in various industries and applications requiring heavy lifting, pushing, or pulling. Here’s a simplified explanation of how a hydraulic cylinder works:

1. Basic Components:
   • Cylinder Barrel: A cylindrical tube houses the piston and allows for fluid movement.
   • Piston: A solid, cylindrical component that divides the cylinder into two chambers and can move back and forth.
   • Piston Rod: A rod attached to the piston, extending through a seal on one end of the cylinder to transmit the force generated by the piston.
   • Seals prevent fluid leakage and maintain the separation between the two chambers.
2. Hydraulic Fluid:
   • The hydraulic cylinder operates using an incompressible fluid, typically hydraulic oil or fluid.
   • The fluid is stored in a hydraulic reservoir and pumped into the cylinder through hydraulic lines or hoses.
3. Double-Acting Cylinder Operation:
   • In a double-acting hydraulic cylinder, fluid is supplied to both sides of the piston alternately to produce both extension and retraction movements.
   • Extension: Pressurized fluid is directed into the chamber behind the piston, pushing the piston and piston rod forward, extending the cylinder.
   • Retraction: The fluid is redirected to the chamber on the opposite side of the piston, applying pressure and causing the piston to move in the opposite direction, retracting the cylinder.
4. Single-Acting Cylinder Operation:
   • In a single-acting hydraulic cylinder, fluid is supplied to only one side of the piston, while the other side is vented or equipped with a spring to facilitate the return stroke.
   • Extension: Pressurized fluid is directed into the chamber behind the piston, causing the piston to extend.
   • Retraction: The fluid is released or vented from the chamber, allowing the spring or external force to push the piston back to its original position.
5. Control and Valves:
   • Various valves, such as directional control valves, flow control valves, and pressure control valves control the flow of hydraulic fluid into and out of the hydraulic cylinder.
   • These valves enable precise control over the hydraulic cylinder’s speed, direction, and force.
6. Force and Motion:
   • As the hydraulic fluid enters one side of the cylinder, it applies pressure against the piston, generating force.
   • This force is transmitted through the piston rod to the load or the desired application, causing linear motion, such as lifting, pushing, or pulling.
7. Maintenance and Safety:
   • Regular maintenance, including inspections, lubrication, and seal replacement, is essential to ensure optimal performance and prevent leaks.
   • Safety measures, such as pressure relief valves and safety mechanisms, are incorporated to protect against overloading or sudden failures.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!