Rear Round Flange Type Metallurgical Hydraulic Cylinder

The rear round flange type metallurgical hydraulic cylinder is a high-performance hydraulic component designed to meet the demanding requirements of metallurgical applications. With its robust construction, precise control, and reliable operation, this hydraulic cylinder design stands out in the rigorous environment of steel mills, foundries, and other metallurgical processes. Rear round flanged cylinders offer superior performance, efficiency, and durability, making them ideal for the metallurgical industry.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

Rear Round Flange Type Metallurgical Hydraulic Cylinder Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Make sure the mounting surface is clean, level, and able to support the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks and ensure optimal performance.
3. System Integration and Calibration:
   • Integrate metallurgical hydraulic cylinders into metallurgical equipment or systems by the manufacturer’s guidelines.
   • Calibrate the system to achieve desired operating parameters and ensure smooth functioning.
4. Operating the Cylinder:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Rear Round Flange Type Metallurgical Hydraulic Cylinder Characteristics:

• Rear Round Flange Design:  The back circular flange design provides a safe and reliable connection point, ensuring stability and accurate alignment during metallurgical operations.
• Metallurgical Application Focus:  The cylinders are designed to meet the rigorous requirements of metallurgical applications, providing durability and high performance under extreme conditions.
• Precise Control:  The cylinders allow precise control and positioning, enabling the operator to achieve accurate and efficient metallurgical operations.
• Robust Construction:  Metallurgical hydraulic cylinders are made of high-quality materials that withstand heavy loads, extreme temperatures, and harsh operating conditions.
• Efficient Energy Conversion:  The metallurgical hydraulic cylinder adopts advanced hydraulic technology to efficiently transform hydraulic energy into mechanical force and optimize the productivity of the metallurgical process.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

1. Prepare the Necessary Tools:
   • You will need a wrench or pliers to loosen and tighten hydraulic fittings.
   • Have a container ready to catch any hydraulic fluid that may come out during the bleeding process.
   • Keep rags or absorbent materials nearby to clean up any spills.
2. Locate the Highest Point:
   • Identify the highest point on the hydraulic cylinder where air bubbles might get trapped.
   • This is typically near the cylinder’s end or at the piston’s top.
3. Loosen the Fitting:
   • Carefully loosen the hydraulic fitting at the highest point using a wrench or pliers.
   • Loosen it enough to allow air and fluid to escape but not so much that it completely disconnects.
4. Apply Pressure:
   • Activate the hydraulic system to apply pressure to the cylinder.
   • This can be done by operating the hydraulic pump or using any controls available.
5. Watch for Air Bubbles:
   • Monitor the hydraulic fitting you loosened for the presence of air bubbles.
   • As the pressure builds, any trapped air will escape through the fitting.
6. Fluid Release:
   • Retighten the fitting once you observe a steady flow of hydraulic fluid without any air bubbles.
   • Be cautious not to overtighten and damage the fitting or hydraulic lines.
7. Repeat the Process:
   • If there are other high points on the cylinder where air bubbles might accumulate, repeat steps 3 to 6 for each location.
   • Start with the highest point and work your way down to ensure all air is released.
8. Check for Proper Operation:
   • Once you have bled the cylinder, check for proper operation by activating the hydraulic system.
   • Verify that the cylinder extends and retracts smoothly without unusual noises or vibrations.
9. Clean Up:
   • Use rags or absorbent materials to clean up hydraulic fluid spills or drips.
   • Dispose of the used hydraulic fluid properly according to local regulations.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!