Standard Biaxial Type Light Rod Hydraulic Cylinder

The standard two-shaft light rod hydraulic cylinder is an efficient, versatile hydraulic cylinder designed to meet the needs of various industrial applications. Using cutting-edge technology and precision design, this cylinder offers superior performance, durability, and ease of use. Whether used in manufacturing equipment, construction machinery, or material handling systems, standard two-shaft light rod hydraulic cylinders provide reliable and efficient operation, making them valuable for optimizing productivity.

The Basic Characteristics Of The Light Rod Hydraulic Cylinder:

Dual Shaft Design: The cylinder adopts a double shaft design, which can improve the flexibility and versatility of operation. It enables the cylinder to apply force in both directions, providing superior control and adaptability in different applications.

Light Rod Structure: Light rod structure uses lightweight materials like aluminum or composite piston rods. This structure reduces the overall weight of the cylinder, resulting in faster movement, improved energy efficiency, and lower operating costs.

High Accuracy And Stability: The standard two-axis light rod hydraulic cylinder is designed to provide high accuracy and stability in its linear motion. It ensures accurate positioning, smooth movement, and excellent repeatability, making it ideal for applications requiring precise control and reliability.

Standard Biaxial Type Light Rod Hydraulic Cylinder Parameter:

Standard Biaxial Type Light Rod Hydraulic Cylinder Usage Method:

Installation And Connection: Securely install the cylinder into place using the specified mounting brackets or fixtures. Ensure stable installation and correct alignment. Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports.

Hydraulic System Integration: The cylinder is integrated into the hydraulic system by connecting it to a suitable hydraulic pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control And Operation: Use the control valve to adjust the hydraulic oil flow into and out of the cylinder. Adjust the control Settings to achieve the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

Standard Biaxial Type Light Rod Hydraulic Cylinder Maintenance:

Regular maintenance is essential to ensure optimal performance and extend the lifespan of the Standard Biaxial Type Light Rod Hydraulic Cylinder’s lifespan. Here are some maintenance guidelines:

1. Routine Inspection: Conduct periodic inspections to identify signs of wear, damage, or leaks. Check the cylinder body, rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.
2. Lubrication: Apply the recommended lubricant to the moving parts of the cylinder, including the rod and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Follow the manufacturer’s guidelines for the appropriate lubrication intervals and lubricant type.
3. Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Incorrect or worn seals can compromise the cylinder’s performance and lead to hydraulic fluid leaks.
4. Cleaning: Clean the cylinder by removing dirt, debris, and other contaminants. Use a non-abrasive cleaner and ensure all components are thoroughly dried before reassembly. A clean cylinder promotes optimal performance and prevents premature wear or damage.

How To Repair A Hydraulic Cylinder?

Repairing a hydraulic cylinder requires careful attention and knowledge of the cylinder’s components and hydraulic systems. Here is a general guide on how to fix a hydraulic cylinder:

1. Safety First: Before beginning any repair work, ensure the hydraulic system is depressurized and the equipment is safely secured to prevent accidental movement or injury.
2. Identify the Issue: Determine the specific problem with the hydraulic cylinder. Typical issues may include leaking seals, damaged rods, bent tubes, or worn-out components.
3. Disassembly: Carefully disassemble the hydraulic cylinder, following the manufacturer’s instructions or guidelines. Take note of the order of removed components for proper reassembly.
4. Inspection: Thoroughly inspect all components for signs of damage, wear, or malfunction. Pay close attention to seals, rods, pistons, and cylinder barrels. Replace any parts that are worn, damaged, or leaking.
5. Seal Replacement: If the cylinder leaks, replace the seals with new, manufacturer-approved seals. Ensure proper installation and lubrication of the seals.
6. Rod Repair or Replacement: If the piston rod is damaged or bent, it may need to be repaired or replaced. Minor surface damage can often be repaired by grinding or polishing. However, more severe damage may require rod replacement.
7. Barrel Repair or Replacement: If the cylinder barrel is damaged or worn, it may need to be repaired or replaced. Consult with a professional or the manufacturer to determine the best action.
8. Cleaning: Thoroughly clean all components, removing any dirt, debris, or contaminants that could interfere with the cylinder’s operation.
9. Reassembly: Carefully reassemble the hydraulic cylinder, ensuring all components are correctly aligned and tightened according to the manufacturer’s specifications. Use the appropriate torque settings for fasteners.
10. Testing and Inspection: Test its operation once the hydraulic cylinder is reassembled. Check for smooth movement, proper sealing, and any signs of leakage. Monitor the cylinder’s performance during initial use to ensure the repair succeeded.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best light rod hydraulic cylinder manufacturers. We can offer wide light rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!