TA Front Trunnion Type Heavy Rod Hydraulic Cylinder

The TA front trunnion-type heavy rod hydraulic cylinder is a powerful and reliable hydraulic element that performs well in various industrial applications. With its robust construction, precise engineering, and advanced features, this hydraulic cylinder can stand out in demanding tasks that require force and precision. From heavy machinery to material handling equipment, TA front trunnion-type heavy rod hydraulic cylinders are designed to provide optimal power, control, and durability in various industrial environments.

Heavy Rod Hydraulic Cylinder Key Characteristics:

Robust Construction:  TA front trunnion-type heavy rod hydraulic cylinders feature a full design with high-quality materials such as steel or alloys to withstand heavy loads, extreme pressures, and harsh operating conditions. Its rugged construction ensures long-lasting durability and resistance to wear, corrosion, and damage.

High Force Output:  This heavy rod hydraulic cylinder is designed to provide superior force output, making it ideal for applications involving heavy lifting, pushing, or pulling. Its large piston diameter and high-pressure capability give it the strength to handle demanding tasks easily.

Precise Control:  TA front trunnion type heavy rod hydraulic cylinder provides precise control over the movement and positioning of the load. Its advanced design combines precision machined components, high-quality seals, and smooth rod surfaces to ensure accurate and reliable operation.

Front Trunnion Mounting:  The heavy rod hydraulic cylinder is designed with a front trunnion mounting system, which provides a safe and flexible mounting option. Front trunnion mounting allows easy integration into various hydraulic systems and equipment configurations.

TA Front Trunnion Type Heavy Rod Hydraulic Cylinder Parameter:

TA Front Trunnion Type Heavy Rod Hydraulic Cylinder Usage Method:

Mounting: First, safely install the TA front trunnion-type heavy rod hydraulic cylinder into the designated position using the appropriate mounting brackets or fixtures. Ensure proper alignment and stability during installation to prevent cylinder misalignment or stress.

Hydraulic System Integration: Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports. The cylinder is integrated into the hydraulic system by clicking it to a suitable pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control and Operation: The control valve in the hydraulic system regulates the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

TA Front Trunnion Type Heavy Rod Hydraulic Cylinder Maintenance:

Regular maintenance ensures optimal performance and service life of TA front trunnion-type heavy rod hydraulic cylinders. Here are some maintenance suggestions:

Regular Inspection: Perform routine inspections to identify any signs of wear, damage, or leaks. Check for abnormalities in cylinder blocks, piston rods, seals, and other components. Resolve any issues promptly to prevent further injury or operational inefficiencies.

Lubrication: Apply the recommended lubricant to the moving parts of the cylinder, including tie rods and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Use the appropriate lubricant type according to the manufacturer’s lubrication interval guidelines.

Seal Replacement: If seals are found to be deteriorating or leaking, replace seals with genuine parts approved by the manufacturer. Damaged or worn seals can compromise the cylinder’s performance and lead to hydraulic oil leakage.

Cleaning: Clean cylinders by removing dirt, debris, and other contaminants. Before reassembling, use a non-abrasive cleaner and make sure all parts are completely dry. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Replace Seals In A Hydraulic Cylinder？

Replacing seals in a hydraulic cylinder requires careful attention and proper procedure to ensure successful replacement. Here’s a step-by-step guide on how to replace seals in a hydraulic cylinder:

1. Safety Precautions: Before starting any maintenance work, take appropriate safety precautions. Ensure the hydraulic system is depressurized and the equipment is adequately supported and secured. Wear protective gloves and safety glasses to protect yourself from any potential hazards.
2. Cylinder Removal: Depending on the specific hydraulic system and cylinder design, you may need to remove the hydraulic cylinder from its mounting location. Follow the manufacturer’s instructions or consult the equipment manual for the proper procedure to remove the cylinder.
3. Cylinder Disassembly: Once the hydraulic cylinder is removed, carefully disassemble it to access the seals. Typically, hydraulic cylinders consist of a cylinder barrel, piston, piston rod, and various seals. Follow these steps:a. Remove the Cylinder Head: Unscrew or unbolt the cylinder head from the barrel, exposing the piston and piston rod.b. Remove the Piston: Gently slide the piston out of the cylinder barrel. Be cautious to avoid damaging the piston or the cylinder walls.c. Remove the Old Seals: Identify the seals that need to be replaced, such as piston seals, rod seals, or wiper seals. Use appropriate tools, such as seal removal picks or hooks, to remove the old seals from their grooves. Take note of the seal orientation for proper installation of the new seals.
4. Seal Preparation: Inspect the new seals for any defects or damage before installing them. Ensure that you have the correct replacement seals that match the specifications of the original ones. Apply a thin film of hydraulic oil or seal lubricant to the new seals to facilitate proper installation and reduce friction.
5. Seal Installation:a. Piston Seals: Start by installing the new piston seals. Carefully position the seals into their grooves, ensuring they sit flush and are not twisted. Use a seal installation tool or soft-faced mallet to press the seals into place gently. Ensure that the seals are evenly seated and properly aligned.b. Rod Seals and Wiper Seals: Move on to installing the rod and wiper seals. Again, position the seals correctly in their grooves, ensuring they are not twisted. Apply gentle pressure using a seal installation tool or a mallet to secure the seals.
6. Reassembly: Once all the new seals are installed, reassemble the hydraulic cylinder. Follow these steps:a. Reinstall the Piston: Carefully slide the piston back into the cylinder barrel, ensuring it moves freely without any obstruction. Align any retention mechanisms, such as snap rings or circlips, as necessary.b. Reattach the Cylinder Head: Place the cylinder head back onto the cylinder barrel and secure it with screws or bolts. Ensure proper tightening according to the manufacturer’s specifications.
7. Cylinder Installation: If you removed the hydraulic cylinder from its mounting location, reinstall it following the appropriate procedure. Ensure proper alignment and connection to the hydraulic system, including the lines and fittings.
8. Testing and Inspection: Test its functionality once the hydraulic cylinder is reinstalled. Gradually pressurize the system and check for any leaks, abnormal noises, or improper operation. Conduct a thorough inspection to ensure the seals are performing as intended.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best heavy rod hydraulic cylinder manufacturers. We can offer wide heavy rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!