TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder

TC middle trunnion type heavy rod hydraulic cylinder is a high-performance hydraulic element designed for various industrial applications. With its rugged construction, superior force output, and versatile design, this hydraulic cylinder is designed to meet the demanding demands of heavy-duty tasks. From material handling equipment to construction machinery, TC middle trunnion type heavy rod hydraulic cylinders provide the power, precision, and reliability needed to optimize industrial operations.

Essential Characteristics Of Heavy Rod Hydraulic Cylinder:

Robust Construction:  TC middle trunnion type heavy rod hydraulic cylinders are made of durable materials such as high-grade steel or alloys, ensuring they can withstand heavy loads, extreme pressures, and challenging environmental conditions. Its rugged construction guarantees long-lasting durability and resistance to wear, corrosion, and damage.

High Force Output:  This hydraulic cylinder is designed to provide superior force output, making it ideal for applications involving heavy lifting, pushing, or pulling. Its large piston diameter and high-pressure capability give it the strength to handle demanding tasks easily.

Middle Trunnion Mounting:  The TC middle trunnion type heavy rod hydraulic cylinder features a middle trunnion mounting system for flexibility and easy installation. Intermediate trunnion mounting allows safe integration into various hydraulic systems and equipment configurations.

Precise Control:  Equipped with precision machined components and high-quality seals, this hydraulic cylinder ensures accurate and reliable operation. It provides precise control over moving and positioning loads, allowing efficient and accurate processing.

TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder Parameter:

TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder Usage Method:

Mounting:  First, the TC middle trunnion-type heavy rod hydraulic cylinder is securely installed in the designated position using the appropriate mounting brackets or fixtures. Ensure proper alignment and stability during installation to prevent cylinder misalignment or stress.

Hydraulic System Integration:  Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports. The cylinder is integrated into the hydraulic system by clicking it to a suitable pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control and Operation:  The control valve in the hydraulic system is used to regulate the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder Maintenance:

Regular maintenance is essential to ensure optimal performance and longevity of the TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder. Here are some maintenance tips to follow:

Regular Inspection: Conduct routine inspections to identify any signs of wear, damage, or leaks. Inspect the cylinder body, piston rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.

Lubrication: Apply the recommended lubricant to the moving parts of the cylinder, including the rod and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Follow the manufacturer’s guidelines for lubrication intervals and use the appropriate lubricant type.

Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Damaged or worn seals can compromise the cylinder’s performance and may lead to hydraulic fluid leaks.

Cleaning: Clean the cylinder by removing dirt, debris, and other contaminants. Use a non-abrasive cleaner and ensure all components are thoroughly dried before reassembly. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Take Apart A Hydraulic Cylinder?

Taking apart a hydraulic cylinder requires careful disassembly to avoid component damage. Here’s a step-by-step guide on how to take apart a hydraulic cylinder:

1. Safety Precautions: Before starting any work on hydraulic cylinders, ensure the system is depressurized, and the equipment is safely secured to prevent accidental movement. Wear appropriate personal protective equipment (PPE) such as gloves and safety glasses.
2. Identify the Cylinder: Determine the type and design of the hydraulic cylinder you’re working with. Different cylinders may have varying disassembly procedures, so consult the manufacturer’s documentation or guidelines for your cylinder model.
3. Cylinder Removal: Disconnect any hydraulic lines connected to the cylinder. Remove any external components, such as mounting brackets or covers that may obstruct access to the cylinder.
4. Drain Hydraulic Fluid: Place a suitable container beneath the cylinder to catch any hydraulic fluid draining during disassembly. Carefully drain the fluid by loosening the fittings or removing the drain plugs.
5. Disassemble End Caps: Identify the cylinder’s end caps, usually located at each end of the cylinder. Remove any retaining bolts, screws, or fasteners securing the end caps in place. Gently tap the end caps with a rubber mallet to loosen them if necessary.
6. Separate End Caps: Once the end cap fasteners are removed, carefully pry off the end caps using a pry bar or a soft-faced mallet. Take note of the orientation and order of any components inside the cylinder as you disassemble it.
7. Remove Piston Assembly: With the end caps removed, the piston assembly should be accessible. Slide the piston out of the cylinder bore not damaging the piston or cylinder walls. If the piston is stubborn, apply a suitable lubricant and use gentle force to facilitate its removal.
8. Inspect and Clean Components: Inspect all disassembled components for signs of wear, damage, or contamination. Clean each piece using a suitable cleaner or solvent to remove dirt, debris, or hydraulic fluid residue. Dry the features thoroughly before further inspection or reassembly.
9. Replace Worn or Damaged Parts: If any components show signs of excessive wear or damage, they should be replaced with new ones. Consult the manufacturer’s guidelines or seek professional advice to ensure you select the correct replacement parts.
10. Reassembly: To reassemble the hydraulic cylinder, follow the reverse order of disassembly. Ensure all components are correctly aligned and that any seals or O-rings are lubricated with hydraulic oil or a compatible lubricant before installation. Tighten fasteners and fittings to the manufacturer’s recommended torque specifications.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best heavy rod hydraulic cylinder manufacturers. We can offer wide heavy rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!