DBD Series Direct Operated Pressure Relief Hydraulic Valve

The DBD series direct-operated pressure relief hydraulic valve is a cutting-edge component that provides precise and reliable pressure control in hydraulic systems. With its advanced direct-operated design and exceptional performance, this valve ensures efficient and safe operation by regulating system pressure within desired limits.

The DBD series direct-operated pressure relief hydraulic valve is a high-performance solution for precise pressure control in hydraulic systems. With its direct-operated design, wide pressure control range, fast response time, and high flow capacity, this valve ensures efficient and safe operation while protecting system components. Following the recommended usage methods and maintenance practices, the DBD series valve delivers reliable performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DBD series direct-operated pressure relief hydraulic valve and experience optimal pressure control for enhanced system efficiency and productivity.

DBD Series Direct Operated Pressure Relief Hydraulic Valve Key Characteristics:

1. Direct-Operated Design:
   • The DBD series valve features a direct-operated design, allowing it to respond quickly and accurately to changes in system pressure.
   • It provides precise pressure relief, preventing over-pressurization and safeguarding system components.
2. Pressure Control Range:
   • This valve offers a wide pressure control range, enabling customization to suit various hydraulic system requirements.
   • It ensures optimal pressure levels for efficient system operation and component protection.
3. Fast Response Time:
   • The DBD Series Valve exhibits a rapid response time, swiftly adjusting the flow path to relieve excess pressure.
   • It effectively minimizes pressure spikes, ensuring stable and reliable operation of the hydraulic system.
4. High Flow Capacity:
   • Designed to handle high flow rates, the DBD series valve allows for efficient pressure relief even in demanding hydraulic applications.
   • It maintains consistent pressure control while accommodating substantial fluid flow.

DBD Series Direct Operated Pressure Relief Hydraulic Valve Parameter:

DBD Series Direct Operated Pressure Relief Hydraulic Valve Advantages:

• Three connection methods: screw connection /sub-plate mounting
• Six pressure levels: 25、50、100、200、315、400 bar
• Two connection methods: plug-in/ threaded connection

Usage Method Of DBD Series Direct Operated Pressure Relief Hydraulic Valve :

1. System Analysis:
   • Conduct a thorough hydraulic system analysis to determine the specific pressure control requirements.
   • Consider factors such as maximum operating pressure, desired pressure range, and compatible flow rates.
2. Valve Selection:
   • Select the appropriate DBD series valve variant based on the system’s pressure control specifications.
   • Consider pressure rating, flow capacity, and compatibility with other system components.
3. Installation:
   • Follow the manufacturer’s instructions to correctly install the DBD series direct-operated pressure relief valve in the hydraulic system.
   • Ensure proper alignment and secure connection to prevent leaks and optimize performance.
4. Pressure Setting:
   • Adjust the valve’s pressure setting to the desired level using a suitable pressure control mechanism.
   • Refer to the valve’s technical documentation for guidance on accurately adjusting the pressure relief setting.

How Does A Hydraulic Lock Valve Work?

A hydraulic lock valve, a check valve or non-return valve, is a crucial component in hydraulic systems. Its primary function is to allow fluid to flow in one direction while preventing it from flowing in the opposite direction. This mechanism ensures the stability, safety, and efficiency of hydraulic systems. Let’s explore how a hydraulic lock valve works:

1. Valve Construction:
   • A hydraulic lock valve typically consists of a valve body, a movable disc or ball, and a spring.
   • The valve body contains an inlet and outlet port, with the movable disc or ball positioned between them.
   • The spring provides the necessary force to keep the disc or ball closed or open, depending on the flow direction.
2. Flow Control:
   • When fluid pressure at the inlet side of the valve exceeds the pressure at the outlet side, the hydraulic lock valve opens.
   • The fluid flow pushes against the movable disc or ball, overcoming the force of the spring and allowing fluid to pass through the valve.
3. One-Way Flow:
   • Once the fluid passes through the valve, the spring pushes the disc or ball back into its closed position.
   • This closing action prevents fluid from flowing backward or reversing its direction, effectively creating a hydraulic lock.
4. Preventing Reverse Flow:
   • In the event of a sudden pressure drop or a decrease in fluid flow on the inlet side, the spring force prevails over the fluid pressure.
   • The movable disc or ball quickly returns to its closed position, preventing reverse flow and maintaining system stability.
5. Application Variations:
   • Hydraulic lock valves can come in different configurations, including ball, swing, and poppet check valves.
   • Ball check valves use a spherical ball as the movable element, while swing check valves use a hinged disc.
   • Poppet check valves utilize a cone-shaped or tapered poppet as the movable component.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

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