DZ Series Direct Operated Pressure Sequence Hydraulic Valve
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DZ Series Direct Operated Pressure Sequence Hydraulic Valve
The DZ series direct-operated pressure sequence hydraulic valve is a high-performance component that provides accurate pressure sequencing in hydraulic systems. With its direct-operated design and exceptional functionality, this valve ensures precise control over the sequence of hydraulic pressures, enabling efficient operation of various hydraulic circuits.
The DZ series direct-operated pressure sequence hydraulic valve is a reliable solution for precise pressure sequencing in hydraulic systems. With its direct-operated design, accurate pressure control, wide pressure range, and reliable performance, this valve ensures efficient and coordinated operation of multiple hydraulic circuits. By following the recommended usage methods and maintenance practices, the DZ series valve delivers consistent performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DZ series direct operated pressure sequence hydraulic valve and experience optimal pressure sequencing for enhanced system efficiency and productivity.
DZ Series Direct Operated Pressure Sequence Hydraulic Valve Key Characteristics:
- Direct-Operated Design:
- The DZ series valve features a direct-operated design, eliminating the need for external pilot circuits.
- This design simplifies installation, reduces system complexity, and improves overall efficiency.
- Accurate Pressure Sequencing:
- This valve offers exceptional accuracy in pressure sequencing, allowing precise control over the order of hydraulic pressures in different circuits.
- It ensures multiple hydraulic components’ smooth and coordinated operation, optimizing system performance.
- Reliable Performance:
- The DZ series valve is built to deliver reliable and consistent performance under varying operating conditions.
- It maintains pressure sequencing integrity, even in demanding applications with high flow rates and pressure differentials.
- Wide Pressure Range:
- The valve is available in various pressure ranges, ensuring compatibility with diverse hydraulic systems.
- This flexibility allows customization to meet specific pressure sequencing requirements, enhancing system efficiency.
DZ Series Direct Operated Pressure Sequence Hydraulic Valve Parameter:
Specifications | NG6 | NG10 | |||
Fluid | Mineral oil suitable for NBR and FKM seal | ||||
Phosphate ester for FKM seal | |||||
Fluid temperature range | ℃ | -30 ~ +80 (NBR seals) | |||
-20 ~ +80 (FKM seals) | |||||
Viscosity range | mm2/s | 10 ~ 800 | |||
Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 | ||||
Max. operating pressure | Port A, B, X | bar | 315 | 210 | |
Port Y | bar | 160 | |||
Max sequence pressure set | bar | 25; 75; 150; 210; 315 | / | ||
Max sequence pressure set(adjustable) Port B | bar | / | 25; 75; 150; 210; | ||
Max. flow-rate | L/min | 60 | 80 | ||
Weight | kg | about 1.6 | about 3 |
DZ Series Direct Operated Pressure Sequence Hydraulic Valve Advantages:
NG6
• Direct structure
• Installation face follow DIN 24340 A and ISO 4401
• Five pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap
• With pressure gauge interface
• Optional one directional valve
NG10
• Direct structure
• Installation face follow DIN 24340 A and ISO 4401
• Four pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap
• With pressure gauge interface
• Optional one directional valve
Usage Method Of DZ Series Direct Operated Pressure Sequence Hydraulic Valve:
- System Analysis:
- Perform a comprehensive hydraulic system analysis to determine the specific pressure sequencing requirements.
- Consider factors such as the desired order of pressure activation, pressure differentials, and flow rates in different circuits.
- Valve Selection:
- Select the appropriate DZ series valve variant based on the pressure sequencing specifications.
- Consider pressure rating, flow capacity, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s instructions to correctly install the DZ series direct operated pressure sequence valve in the hydraulic system.
- Ensure proper alignment and secure connections to prevent leaks and optimize performance.
- Calibration:
- Calibrate the valve to set the desired pressure sequence.
- Utilize pressure gauges or other measurement devices to adjust the valve for optimal pressure control accurately.
How Does A Hydraulic Sequence Valve Work?
A hydraulic sequence valve is a type of pressure control valve used in hydraulic systems to control the order in which different hydraulic operations occur. It is designed to ensure that one hydraulic operation takes place before another, based on specific pressure requirements. Here’s how a hydraulic sequence valve works:
- Valve Construction:
- A sequence valve consists of a valve body with inlet and outlet ports, a valve spool or poppet, and a spring or other mechanism that controls the valve’s opening pressure.
- Pressure Setting:
- The sequence valve is pre-set to open at a specific pressure. This pressure is typically adjustable to meet the system’s requirements.
- The pressure setting determines the threshold at which the valve will open and allow fluid flow from the inlet port to the outlet port.
- Normal State:
- In the normal state, when the pressure at the inlet port is below the valve’s set pressure, the sequence valve remains closed.
- This prevents fluid flow from the inlet to the outlet port, maintaining a blocked or closed position.
- Opening and Fluid Flow:
- When the pressure at the inlet port exceeds the pre-set pressure of the sequence valve, it reaches the opening pressure.
- Once the opening pressure is reached, the valve spool or poppet moves, allowing fluid flow from the inlet port to the outlet port.
- Sequencing Operation:
- As fluid flows through the sequence valve, it activates downstream hydraulic operations.
- The fluid pressure at the outlet port is maintained at the set pressure, ensuring that the subsequent hydraulic operation receives sufficient pressure to begin.
- Pressure Relief:
- Once the downstream operation is complete, the fluid pressure at the outlet port decreases.
- When the pressure at the outlet port falls below the set pressure of the sequence valve, the valve spool or poppet returns to its closed position, blocking fluid flow.
- Reset and Repeat:
- The sequence valve is then ready for the next cycle. As the pressure at the inlet port increases again, it will open at the pre-set pressure, and the sequence of operations will continue.
- Application Examples:
- Hydraulic sequence valves are commonly used in applications such as clamping, lifting, pressing, or any process where a specific sequence of hydraulic operations is required.
Aptidão e capacidade da fábrica:
(1) Montagem
Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.
(2) Usinagem
A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.
(3) Soldagem
(4) Pintura e revestimento
Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.
(5) Testes
Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.
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Faça um tour pela nossa fábrica de RV com o seguinte
Como funciona o cilindro hidráulico da empilhadeira?
Cilindro hidráulico Aplicação:
