Hydraulic System For Machine Tool

Hydraulic systems for machine tools are an innovative solution designed to optimize the performance of machine tools in the manufacturing industry. This advanced hydraulic system provides precise control, increased power, and improved efficiency, making it an integral part of various machining operations. From milling and turning to grinding and drilling, machine tool hydraulic systems offer superior performance and reliability, enabling manufacturers to achieve superior accuracy and productivity.

Hydraulic System For Machine Tool Parameter:

Motor Power:1.5KW
Oil Tank:120L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System for Machine Tool Características:

1. High-Performance Hydraulic Components:
   • The system integrates high-quality hydraulic components such as pumps, valves, and actuators and is known for its reliability, durability, and precision.
   • These components are designed to withstand the harsh conditions of machine tool applications, ensuring long service life and minimal downtime.
2. Intelligent Control Features:
   • Machine tool hydraulic systems often integrate intelligent control functions such as proportional valves, servo systems, and feedback mechanisms.
   • These advanced control technologies allow precise control of speed, pressure and positioning, improving the overall performance and versatility of the machine tool.
3. Modular and Customizable Design:
   • The system’s modular design allows for flexibility and customization to meet the specific requirements of different machine tools and machining processes.
   • Manufacturers can select and configure the most suitable hydraulic components and control functions for their application, ensuring optimal performance and efficiency.

What Does An Accumulator Do In A Hydraulic System?

An accumulator is a storage device for hydraulic fluid under pressure in a hydraulic system. It is crucial in maintaining system performance, enhancing efficiency, and providing additional energy when needed. Here are the primary functions and benefits of an accumulator in a hydraulic system:

1. Energy Storage:
   • An accumulator stores hydraulic energy in the form of pressurized fluid. It acts as a temporary reservoir, storing excess fluid when the demand for hydraulic power is low.
   • This stored energy can be released rapidly when the demand for power increases, providing an additional power source to supplement the hydraulic pump during peak periods or high-demand operations.
2. Pulsation Dampening:
   • Hydraulic systems can experience pressure pulsations or surges due to the reciprocating action of cylinders, quick valve movements, or other dynamic factors.
   • An accumulator helps dampen these pulsations by absorbing and smoothing out pressure fluctuations. It acts as a shock absorber, reducing system components’ stress and stabilizing the hydraulic system.
3. Leakage Compensation:
   • Over time, hydraulic systems may experience minor internal and external leakages. These leaks can result in a loss of fluid and pressure, impacting system performance.
   • An accumulator compensates for these leakages by maintaining the required pressure level. When the system pressure drops due to leakage, the accumulator releases stored fluid to maintain the desired pressure, ensuring uninterrupted operation.
4. Emergency Power Source:
   • An accumulator can act as an emergency power source in critical situations such as power or sudden pump failures.
   • The stored energy in the accumulator can be used to operate critical functions, such as emergency stopping, safety mechanisms, or controlled system shutdowns, preventing potential damage or hazards.
5. Volume Compensation:
   • Hydraulic fluid volume changes with temperature variations. As temperatures rise, fluid expands, potentially causing pressure spikes or system damage.
   • An accumulator compensates for these volume changes by accommodating the excess fluid volume, preventing pressure buildup and maintaining system stability.
6. Efficiency Enhancement:
   • Hydraulic systems can optimize energy usage and reduce the load on the hydraulic pump by utilizing an accumulator.
   • During periods of low demand, the accumulator stores excess energy that would otherwise be wasted. This stored energy can be used during peak demand, reducing the load on the pump and improving overall system efficiency.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

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