Press Leveling Cylinder
The press leveling cylinder is a state-of-the-art product with exceptional precision and stability in various industrial applications. With its advanced features and robust construction, this cylinder offers reliable leveling capabilities, ensuring optimal machining, assembly, and alignment performance.
The press leveling cylinder is an indispensable tool for achieving precision and stability in industrial applications. With its accurate leveling capabilities, robust construction, and height adjustability, this cylinder empowers you to optimize the alignment and positioning of workpieces or machinery. By following the recommended usage methods and maintenance practices, you can maximize the performance, longevity, and safety of the Press Leveling Cylinder in your industrial setup. Choose this cylinder to enhance your industrial operations’ accuracy, efficiency, and quality.
Press Leveling Cylinder Key Characteristics:
- Accurate Leveling:
- The press leveling cylinder is engineered to deliver precise leveling capabilities, allowing you to align and position workpieces or machinery accurately.
- With its delicate adjustment mechanism and high load-bearing capacity, this cylinder ensures stable and level surfaces, minimizing errors and enhancing quality.
- Robust Construction:
- This cylinder is built with durable materials, ensuring its ability to withstand heavy loads and harsh operating conditions.
- The sturdy construction of the press leveling cylinder guarantees longevity and reliability, making it suitable for demanding industrial environments.
- Height Adjustability:
- The cylinder offers convenient height adjustability, enabling you to fine-tune the level of your workpiece or machinery.
- With its easy-to-use height adjustment mechanism, you can achieve precise leveling, accommodating surface conditions or equipment requirements variations.
- Quick and Easy Installation:
- The press leveling cylinder is designed for seamless installation, allowing for a hassle-free setup process.
- Its user-friendly installation features minimize downtime and ensure a swift integration into your existing industrial systems.
Press Leveling Cylinder Parameter:
| Product Name | Hydraulic Press Leveling Cylinder |
| Features: | Parallel lifting of blanks or workpieces |
| Bore diameter: | 90mm～380mm |
| Rod diameter: | 50mm～280mm Stroke≤2500mm |
| Thrust force: | Maximum 2835KN (Cylinder diameter 380mm/pressure25MPa) |
| Hydraulic Press Leveling Cylinder Applications: | Hydraulic Press |
Rod diameter: 50mm～280mm
Stroke≤2500mm
(Cylinder diameter 380mm/pressure25MPa)
Press Cylinder Factory:
Usage Method Of Press Leveling Cylinder:
- Preparing for Installation:
- Before installing the press leveling cylinder, ensure the work surface or machinery is clean and free from debris or obstructions.
- Identify the appropriate mounting points and position the cylinder accordingly.
- Mounting the Cylinder:
- Securely attach the cylinder to the designated mounting points using the provided mounting brackets or hardware.
- Follow the manufacturer’s instructions and guidelines to ensure proper alignment and stability.
- Adjusting the Level:
- Activate the height adjustment mechanism on the press leveling cylinder per the manufacturer’s instructions.
- Gradually adjust the cylinder to achieve the desired level, considering your application’s specific requirements.
- Locking the Level:
- Once the desired level is achieved, engage the locking mechanism to secure the cylinder.
- The locking mechanism ensures stability and prevents unintended movement or adjustments.
How To Check If Hydraulic Cylinder Is Leaking Internally?
- Precauções de segurança: Before starting any inspection, follow proper safety procedures. Turn off the hydraulic power source, relieve system pressure, and ensure the cylinder is fully retracted.
- Visual Inspection: Begin by visually inspecting the exterior of the hydraulic cylinder for any signs of oil leaks. Look for oil stains, wet spots, or accumulated oil around the cylinder body, rod, or seals. External leaks can be an indication of internal leaks.
- Extend the Cylinder: Extend the hydraulic cylinder completely. This will expose the rod and allow you to observe any oil leakage from the rod seal area.
- Wipe and Observe: Use a clean cloth to wipe the entire length of the rod. Inspect the cloth for any signs of oil residue. If you notice a significant amount of oil on the fabric, it may indicate an internal leak.
- Check Rod Movement: Slowly retract the cylinder while observing the rod movement. Pay attention to any jerky or uneven movement, which could indicate internal leakage or damaged seals.
- Cylinder Drift Test: With the cylinder fully retracted and the hydraulic system turned off, monitor the cylinder for any unexpected movement. If the cylinder begins to extend or drift slowly outward, it may suggest internal leakage.
- Pressure Testing: A pressure test can be performed if internal leakage is suspected but not visually evident. Consult the manufacturer’s guidelines or a hydraulic specialist to conduct a pressure test safely. This involves pressurizing the cylinder and monitoring pressure loss over a specific period. A significant pressure drop may indicate internal leakage.
- Oil Analysis: If internal leakage is suspected but not confirmed through visual inspection or other methods, consider performing an oil analysis. Collect a sample of hydraulic fluid from the system and have it analyzed by a laboratory. The study can identify contaminants or abnormal levels of wear particles, which can indicate internal leakage or other issues.
Aptidão e capacidade da fábrica:
(1) Montagem
Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.
(2) Usinagem
A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.
(3) Soldagem
(4) Pintura e revestimento
Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.
(5) Testes
Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.
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