Synchronous Hydraulic System For Conveying Equipment

The synchronous hydraulic system for conveying equipment is a cutting-edge solution designed to optimize the operation of conveyor systems in various industries. This advanced system provides superior efficiency, precise synchronization, and increased productivity, ensuring seamless material handling and overall performance. Let’s delve into the main features, methods of use, maintenance requirements, and other essential aspects of synchronous hydraulic systems for conveying equipment.

The synchronous hydraulic system controls multiple cylinders to act simultaneously and requires a certain precision. Synchronizing steps or synchronizing valves maintain synchronization accuracy.

Synchronous Hydraulic System For Conveying Equipment Features:

1. Vertical installation dramatically reduces the space of the system.
2. High-power air cooling dramatically reduces the temperature of the system.
3. Adopt the best domestic manufacturer synchronous valve to achieve multi-cylinder synchronization and improve production efficiency and accuracy.

Synchronous Hydraulic System For Conveying Equipment Parameter:

Motor Power:2.2KW
Oil Tank:80L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Synchronous Hydraulic System For Conveying Equipment Método de uso:

1. System Integration

• Work with experienced professionals to integrate synchronous hydraulic systems into your existing conveyor or install new equipment.
• Ensure the correct alignment and calibration of the hydraulic system with the conveyor components for optimal performance.

2. Parameter Configuration

• Use the user-friendly control interface to configure desired synchronization parameters such as delivery speed, acceleration and deceleration.
• Adjust parameters according to specific material characteristics, conveyor type and desired throughput.

3. Operational Guidelines

• Train operators in the proper use and operation of the synchronous hydraulic system of the conveying equipment.
• Emphasize the importance of following safety guidelines, regular equipment inspections, and adhering to recommended conveying practices.

What Are The Different Types Of Hydraulic Systems?

There are various types of hydraulic systems, each designed to suit specific applications and requirements. The different types of hydraulic systems include:

1. Hydraulic System with Hydraulic Cylinders:
   This type of hydraulic system utilizes hydraulic cylinders as actuators to generate linear motion. It is commonly found in applications such as construction equipment (excavators, loaders), industrial machinery (presses, lifts), and transportation equipment (dump trucks, garbage trucks).
2. Hydraulic System with Hydraulic Motors:
   This hydraulic system uses hydraulic motors as actuators to generate rotational motion. It is often employed in applications that require continuous rotary motion, such as conveyor systems, winches, mixers, and rotating equipment in industrial processes.
3. Hydraulic System with Hydrostatic Transmission:
   Hydrostatic transmission systems use hydraulic power to transmit power and control speed in vehicles and machinery. They are commonly found in agricultural equipment (tractors, harvesters), construction machinery (bulldozers, graders), and material handling equipment (forklifts, cranes).
4. Hydraulic System with Power Steering:
   Power steering systems utilize hydraulic power to assist in steering vehicles. They enhance maneuverability and reduce driver effort by applying hydraulic pressure to the steering mechanism. Power steering systems are commonly used in automobiles, trucks, and other vehicles.
5. Hydraulic System with Brakes:
   Hydraulic brake systems are widely used in automotive applications. They utilize hydraulic pressure to apply frictional force on brake pads or shoes, creating the necessary stopping power. Hydraulic brake systems provide efficient and reliable braking performance in cars, motorcycles, trucks, and aircraft.
6. Hydraulic System with Suspension:
   Hydraulic suspension systems use hydraulic power to control and adjust the vehicle’s suspension system. They provide improved ride comfort, stability, and handling by dynamically adjusting the suspension components. Hydraulic suspension systems are found in high-end automobiles and performance cars.
7. Hydraulic System with Dampers:
   Hydraulic dampers, also known as shock absorbers, are used in various applications to control motion and absorb shocks and vibrations. They are commonly employed in automotive suspensions, industrial machinery, and aircraft landing gear systems.
8. Hydraulic System with Lifts and Elevators:
   Hydraulic systems are extensively used in lifts and elevators for vertical transportation. They provide smooth and controlled lifting and lowering of the platform or cabin. Hydraulic lifts are commonly found in buildings, warehouses, and construction sites.
9. Hydraulic System with Aircraft Flight Controls:
   Aircraft flight control systems use hydraulic power to control surfaces, such as ailerons, elevators, and rudders. Hydraulic systems in aircraft provide precise control and responsiveness, ensuring safe and efficient flight operations.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

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