V30G Series Heavy Duty Piston Hydraulic Pump

The V30G series heavy duty piston hydraulic pump is a versatile and robust hydraulic pump designed to deliver high-performance power for demanding industrial applications. With its durable construction, efficient design, and exceptional reliability, this pump is a trusted choice for heavy-duty hydraulic systems. In this article, we will explore the key characteristics, usage methods, and maintenance guidelines for the V30G series heavy duty piston hydraulic pump.

The V30G series heavy duty piston hydraulic pump offers outstanding performance and reliability for heavy-duty industrial applications. With its robust construction, high-pressure capability, and smooth operation, this pump is a trusted choice for demanding hydraulic systems. By following the recommended usage methods and adhering to regular maintenance practices, the v30g series pump will continue to deliver exceptional power and reliability, contributing to the success of industrial operations. Harness the power and reliability of the v30g series heavy duty piston hydraulic pump to optimize your hydraulic system’s capabilities.

V30G Series Heavy Duty Piston Hydraulic Pump Key Characteristics:

• Robust Construction: The V30G series pump is built to withstand rigorous operating conditions. It features a rugged design and high-quality materials, ensuring exceptional durability and longevity even in challenging environments.
• High-Pressure Capability: This hydraulic pump excels in high-pressure applications, delivering the power required for demanding industrial tasks. With its robust piston design and precise engineering, the V30G series pump maintains consistent performance even at high pressures, ensuring optimal efficiency.
• Wide Range of Displacement Options: The V30G series offers a variety of displacement options, allowing users to choose the appropriate pump size to meet the specific requirements of their hydraulic system. This flexibility ensures efficient power delivery and optimized performance.
• Smooth and Quiet Operation: The V30G series pump incorporates advanced technology to minimize noise and vibration during operation. Its precision components and superior engineering result in smooth and quiet performance, reducing operator fatigue and enhancing overall comfort.

V30G Series Heavy Duty Piston Hydraulic Pump Parameter:

V30G Series Heavy Duty Piston Hydraulic Pump Advantages:

• Applied in high pressure open circuit hydraulic systems
• The angle sensor is optional and can be used with the controller to achieve closed-loop high-precision control
• With good self-priming performance, booster pump is optional
• Higher peak pressure, higher resistance to impact and corrosion
• Back cover integration design reduces the risk of leaking
• Optimized case degin reduces vibration and noise
• Reinforced heavy duty bearings ensure longer service life
• Compact structure, high power to weight ratio
• Multiple control methods

V30G Series Heavy Duty Piston Hydraulic Pump Application:

Usage Method Of V30G Series Heavy Duty Piston Hydraulic Pump:

• Pump Installation: Select a suitable location within the hydraulic system to install the V30G series heavy duty piston hydraulic pump. Ensure proper alignment and securely mount the pump using appropriate brackets or accessories.
• Fluid Compatibility: Verify that the hydraulic fluid used in the system is compatible with the V30G series pump. Refer to the manufacturer’s recommendations for the appropriate fluid type, viscosity, and temperature range. Regularly monitor and maintain the hydraulic fluid to ensure optimal pump operation and longevity.
• Integration with Hydraulic System: Connect the pump to the hydraulic system using compatible hoses, fittings, and valves. Ensure all connections are secure, leak-free, and adequately tightened to maximize hydraulic performance.
• Control and Operation: Familiarize yourself with the control options provided with the V30G series pump. Depending on the specific model, it may offer various control methods such as manual, remote, or electro-hydraulic control. Understand the recommended control settings and adjust them accordingly to optimize pump performance.

How To Repack A Hydraulic Cylinder?

Repacking a hydraulic cylinder involves replacing the seals and other components to restore the cylinder’s performance and prevent leaks. Here’s a step-by-step guide on how to repack a hydraulic cylinder:

1. Gather the Necessary Tools and Materials:
   • Replacement seals and O-rings suitable for your specific hydraulic cylinder.
   • Cylinder repacking kit (if available).
   • Wrenches, pliers, or socket set.
   • Hydraulic fluid compatible with your system.
   • Clean rags or towels.
   • Safety gloves and goggles.
2. Prepare the Work Area:
   • Choose a clean and well-lit workspace to disassemble and repack the cylinder.
   • Lay down a protective covering to prevent damage to the cylinder or the work surface.
3. Safely Disconnect the Cylinder:
   • Shut off the hydraulic system and relieve pressure by activating the pressure release valve.
   • Disconnect any hoses or fittings attached to the cylinder.
   • Support the weight of the cylinder using appropriate equipment or lifting mechanisms.
4. Remove the Cylinder:
   • Unscrew the mounting bolts or brackets securing the cylinder to the equipment or machinery.
   • Carefully remove the cylinder from its mounting position.
5. Disassemble the Cylinder:
   • Place the cylinder on a stable work surface and remove the end cap(s) on both ends of the cylinder.
   • Drain the hydraulic fluid from the cylinder by tilting it or using a drain plug if available.
   • Take note of the order and position of the components as you disassemble the cylinder to aid reassembly.
6. Inspect and Clean the Cylinder:
   • Examine the cylinder’s internal components, including the piston, rod, and cylinder walls, for signs of damage, wear, or scoring.
   • Clean all components thoroughly using a suitable solvent or hydraulic cleaner and clean rags. Ensure there are no debris or contaminants left on the surfaces.
7. Replace Seals and O-Rings:
   • Remove the old seals and O-rings from the cylinder carefully.
   • Install new seals and O-rings using the appropriate installation tools or techniques. Follow the manufacturer’s instructions for proper installation.
8. Reassemble the Cylinder:
   • Reassemble the cylinder in the reverse order of disassembly, ensuring each component is correctly positioned.
   • Apply a thin layer of hydraulic fluid or recommended lubricant to the seals and O-rings before installation.
   • Tighten all bolts or fasteners to the manufacturer’s specified torque settings.
9. Reinstall the Cylinder:
   • Carefully position the cylinder back into its mounting location.
   • Reattach the mounting brackets or bolts, ensuring they are securely tightened.
   • Reconnect any hoses or fittings, ensuring proper alignment and tight connections.
10. Test and Check for Leaks:
    • Refill the hydraulic system with the recommended hydraulic fluid.
    • Slowly pressurize the system and check for any signs of leaks.
    • Operate the hydraulic system through a few cycles to ensure smooth and proper functioning of the repacked cylinder.

Aptidão e capacidade da fábrica:

(1) Montagem

Temos uma plataforma de montagem de pesquisa e desenvolvimento independente de primeira classe. A oficina de produção de cilindros hidráulicos tem quatro linhas de montagem semiautomáticas de cilindros de elevação e uma linha de montagem automática de cilindros de inclinação, com uma capacidade de produção anual projetada de 1 milhão de peças. A oficina de cilindros especiais é equipada com várias especificações de um sistema de montagem de limpeza semiautomática com uma capacidade de produção anual projetada de 200.000 peças e equipada com famosos equipamentos de usinagem CNC, um centro de usinagem, um equipamento especial de processamento de cilindros de alta precisão, uma máquina de solda robotizada, uma máquina de limpeza automática, uma máquina de montagem automática de cilindros e uma linha de produção de pintura automática. O equipamento crítico existente é de mais de 300 conjuntos (conjuntos). A alocação ideal e o uso eficiente dos recursos do equipamento garantem os requisitos de precisão dos produtos e atendem às necessidades de alta qualidade dos produtos.

(2) Usinagem

A oficina de usinagem é equipada com um centro de torneamento de trilho inclinado personalizado, um centro de usinagem, uma máquina de brunimento de alta velocidade, um robô de soldagem e outros equipamentos relacionados, que podem lidar com o processamento de tubos de cilindros com diâmetro interno máximo de 400 mm e comprimento máximo de 6 metros.

(3) Soldagem

(4) Pintura e revestimento

Com linhas de revestimento de tinta à base de água automáticas de cilindros de pequeno e médio porte, para obter carregamento e descarregamento automáticos de robôs e pulverização automática, a capacidade projetada é de 4.000 peças por turno;
Também temos uma linha de produção de tinta semiautomática para cilindros grandes, acionada por uma corrente elétrica, com capacidade de projeto de 60 caixas por turno.

(5) Testes

Temos instalações de inspeção e bancos de teste de primeira classe para garantir que o desempenho do cilindro atenda aos requisitos.

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