DA(W) Series Pilot Operated Pressure Shut-off Hydraulic Valve
The DA(W) series pilot-operated pressure shut-off hydraulic valve is an exceptional component designed to provide safe and reliable pressure control in hydraulic systems. With its innovative pilot-operated design and remarkable features, this valve ensures efficient regulation of hydraulic pressures, optimizing system performance across various applications.
The DA(W) series pilot-operated pressure shut-off hydraulic valve is the ultimate solution for safe and reliable pressure control in hydraulic systems. With its pilot-operated design, safe pressure control, shut-off functionality, and versatile pressure range, this valve ensures efficient and secure operation of hydraulic systems. By following the recommended usage methods and maintenance practices, the DA(W) series valve delivers consistent performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DA(W) series pilot-operated pressure shut-off hydraulic valve and experience superior pressure control and shut-off capabilities for enhanced system safety and reliability.
DA(W) Series Pilot Operated Pressure Shut-off Hydraulic Valve Key Characteristics:
- Pilot-Operated Design:
- The DA(W) series valve features a pilot-operated design, utilizing a small control valve to regulate the main shut-off valve.
- This design enhances control precision, responsiveness, and stability, ensuring accurate pressure control and shut-off functionality.
- Safe Pressure Control:
- This valve provides a safe and reliable solution for pressure control in hydraulic systems.
- It effectively prevents pressure spikes, overloads, and potential damage to system components, ensuring optimal system safety.
- Shut-off Functionality:
- The DA(W) series valve is equipped with a shut-off feature, allowing for instant blocking of hydraulic flow when necessary.
- This shut-off functionality is crucial in emergency situations or when rapid cessation of hydraulic fluid flow is required.
- Versatile Pressure Range:
- The valve is available in various pressure ranges, catering to different hydraulic system requirements.
- This versatility allows customization to suit specific pressure control needs, accommodating a wide range of applications.
DA(W) Series Pilot Operated Pressure Shut-off Hydraulic Valve Parameter:
| Fluid | Mineral oil suitable for NBR and FKM seal | ||||
| Phosphate ester for FKM seal | |||||
| Fluid temperature range | ℃ | -30 to +80 (NBR seals) | |||
| -20 to +80 (FKM seals) | |||||
| Viscosity range | mm2/s | 10 to 800 | |||
| Degree of contamination | Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406 | ||||
| Max. operating pressure | Port A | bar | 315 | ||
| Max. setting pressure | bar | 50 100 200 315 | |||
| Size | 10 | 25 | 32 | ||
| Max. flow-rate | L/min | 60 | 120 | 240 | |
| Techinical parameters of directional valve | Refer to the solenoid valvetype WE6 type,normally close use 3WE6A9, normally open use 3WE6B9 | ||||
| Installation position | Optional | ||||
| Size | 10 | 25 | 32 | ||
| Weight | DA | kg | about 3.8 | about 7.9 | about 12.3 |
| DAW | kg | about 5.3 | about 9.4 | about 13.8 | |
| DAC | kg | about 1.2 （If version DAWC, add 1.5 kg） | |||
| DAC30 | kg | about 1.5 （If version DAWC30, add 1.5 kg） | |||
DA(W) Series Pilot Operated Pressure Shut-off Hydraulic Valve Advantages:
• Used for bottom sub-plate mounting
• Installation face follows DIN 24340 D and ISO 5781
• Used in oil path block installation
• Four pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap
• Solenoidic unload valve
Usage Method Of DA(W) Series Pilot Operated Pressure Shut-off Hydraulic Valve:
- System Analysis:
- Conduct a comprehensive analysis of your hydraulic system to determine specific pressure control requirements.
- Consider desired pressure levels, flow rates, and system safety protocols.
- Valve Selection:
- Select the appropriate variant of the DA(W) series valve based on your system’s pressure control specifications.
- Consider pressure rating, flow capacity, and compatibility with other system components.
- Installation:
- Follow the manufacturer’s instructions to install the DA(W) series pilot correctly operated pressure shut-off valve in your hydraulic system.
- Ensure proper alignment and secure connections to prevent leaks and optimize performance.
- Calibration and Adjustment:
- Calibrate the valve to set the desired pressure levels and shut-off parameters.
- Utilize pressure gauges or other measurement devices to accurately adjust the valve for optimal pressure control and shut-off functionality.
How Does A Hydraulic Spool Valve Work?
A hydraulic spool valve is a type of directional control valve used in hydraulic systems to control the direction of fluid flow. It consists of a cylindrical spool that slides within a valve body and has various ports and passages. The movement of the spool determines which ports are open or closed, thereby directing the hydraulic fluid to different actuators or hydraulic components. Here’s a step-by-step explanation of how a hydraulic spool valve works:
- Valve Construction:
- A hydraulic spool valve typically consists of a valve body, a spool, and control mechanisms such as handles or solenoids.
- The valve body contains the ports, passages, and chambers for fluid flow.
- The spool is a cylindrical component with lands, or sections, that block or allow fluid flow depending on its position.
- Control mechanisms, such as handles or solenoids, move the spool.
- Neutral Position:
- In the neutral position, the spool is centered within the valve body, blocking all fluid flow between the ports.
- This prevents hydraulic fluid from entering or exiting the valve.
- Handle/Solenoid Actuation:
- When a handle is moved or a solenoid is energized, it exerts a force on the spool, causing it to shift from the neutral position.
- The spool movement is typically achieved by mechanical linkage or hydraulic pressure acting on the spool.
- Port Opening and Closing:
- As the spool moves, it uncovers specific ports and passages within the valve body.
- This allows hydraulic fluid to flow from the inlet port to the desired outlet port.
- Directional Fluid Flow:
- The position of the spool determines the flow direction of the hydraulic fluid.
- For example, if the spool is shifted to the left, it connects the inlet port to the left outlet port, allowing fluid to flow in that direction.
- Similarly, when the spool is shifted to the right, fluid flows from the inlet port to the right outlet port.
- Control of Actuators:
- By connecting the appropriate ports to actuators such as cylinders or hydraulic motors, the spool valve controls their movement.
- Depending on the configuration, the spool valve can enable, disable, or reverse the operation of hydraulic actuators.
- Return to Neutral Position:
- When the handle is released or the solenoid is de-energized, the spool returns to the neutral position.
- This blocks fluid flow between the ports, stopping actuator movement and maintaining system stability.
Capabilitatea și capacitatea fabricii:
(1) Montaj
Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.
(2) Prelucrare
Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.
(3) Sudură
(4) Vopsire și acoperire
Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.
(5) Testarea
Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.
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