Explosion Proof Hydraulic System

Explosion-proof hydraulic systems are a state-of-the-art solution to the unique challenges of operating hydraulic machinery in hazardous environments. This specialized system combines the power of hydraulic technology with explosion-proof design features to ensure the safety of personnel and equipment while maximizing operational efficiency. Let’s delve into the key characteristics, methods of use, maintenance requirements, and other key aspects of explosion-proof hydraulic systems.

The production and processing of explosion-proof hydraulic systems, explosion-proof motors, and solenoid valves are often used in coal mine equipment.

Explosion-proof Hydraulic System Features:

1. An imported oil pump (variable piston pump, variable vane pump) is used together with an explosion-proof motor, significantly improving the system’s reliability.
2. Adopt an imported explosion-proof solenoid valve with an imported superposition valve, which is easy to operate and improves production efficiency.
3. The laser cutting and bending process is used to ensure the strength and beauty of the equipment.

Explosion Proof Hydraulic System For Mine Equipment Parameter:

Motor Power:1.5KW
Oil Tank:60L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Explosion-Proof Hydraulic System For Mine Equipment Characteristics:

1. Robust Explosion-Proof Design

• Carefully designed to meet stringent safety standards in hazardous environments.
• Combined with explosion-proof features, it reduces the risk of flammable gases, dust, and other harmful substances igniting.
• Ensure compliance with industry regulations and guidelines and maintain a safe working environment.

2. Enhanced Safety Features

• Flameproof housing, pressure-reducing valves, and flame-proof materials minimize the possibility of fire, explosion, and electrical hazards.
• Fail-safe components and redundant systems provide continuous operation and emergency shutdown in case of emergency.
• Comprehensive safety mechanisms protect people and equipment from harm and reduce the risk of accidents and injuries.

3. High Performance and Efficiency

• It provides superior performance and enables the powerful and precise operation of hydraulic machinery.
• Reliable force and motion control for hydraulic actuators, valves, and other components.
• Optimize efficiency and productivity while ensuring smooth and efficient machine operation.

What Law Of Hydraulics Does The Brake System Use?

Here’s how Pascal’s Law applies to a hydraulic brake system:

1. Brake Pedal Input:
   When the driver presses the brake pedal, it applies force to a piston inside the master cylinder. This force creates hydraulic pressure in the brake fluid.
2. Hydraulic Pressure Transmission:
   According to Pascal’s Law, the hydraulic pressure generated in the master cylinder is transmitted equally in all directions through the brake fluid. This pressure is distributed to the hydraulic lines and brake hoses connected to each wheel.
3. Brake Caliper Activation:
   The hydraulic pressure reaches the brake caliper or wheel cylinder at each wheel. The pressure forces the piston(s) inside the caliper or cylinder to move, engaging the brake pads or shoes against the brake rotor or drum.
4. Friction and Braking Force:
   The contact between the brake pads and the rotor (or shoes and drum) generates friction. This friction converts the hydraulic pressure into a braking force that slows down or stops the vehicle.
5. Balanced Braking:
   Since Pascal’s Law ensures equal pressure transmission, each wheel’s brake caliper receives the same hydraulic pressure. This results in balanced wheel braking forces, promoting stability and controlled stopping power.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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