Hydraulic System For Coating Equipment

The hydraulic system for coating equipment is a state-of-the-art solution designed to revolutionize the painting process in various industries. This advanced system offers superior efficiency, precise control, and increased productivity, ensuring optimal performance and superior coating results. Let’s discuss the main characteristics, use methods, maintenance requirements, and other essential aspects of the hydraulic system of painting equipment.

The synchronous hydraulic system controls multiple cylinders to act simultaneously and requires a certain precision. Synchronizing steps or synchronizing valves maintain synchronization accuracy.

Hydraulic System For Coating Equipment Features:

1. The variable piston pump is used with the return oil and water cooler, significantly reducing the system’s heat output.
2. Adopt the best domestic manufacturer synchronous valve to achieve multi-cylinder synchronization and improve production efficiency and accuracy.
3. The use of laser cutting and bending processes to ensure the strength and beauty of the equipment.

Synchronous Hydraulic System Parameter:

Motor Power:11KW
Oil Tank:200L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Characteristics of the Explosion-Proof Hydraulic System For Mine Equipment:

1. High Precision and Control

• The hydraulic system controls key coating parameters such as pressure, flow rate, and spray pattern for a consistent and uniform coating.
• Allows fine-tuning of coating parameters during application, ensuring accurate results and reducing waste.

2. Versatility and Adaptability

• The system is compatible with a wide range of painting equipment, including spray guns, robotic arms, and automatic painting lines, for various painting applications.
• Provides flexibility to adjust coating parameters to suit different coating materials, substrates, and desired finishes.

3. Excellent Efficiency and Productivity

• Minimize over-spraying, reduce material waste, and optimize coating efficiency by providing consistent pressure and flow control.
• Achieve faster coating cycles and increase productivity and throughput without compromising quality.

4. User-friendly Interface

• Operators can easily adjust and monitor coating parameters with an intuitive and easy-to-use control interface.
• Provides real-time feedback on pressure, flow, and other critical parameters for precise control and troubleshooting.

What Are The Basic Components Of A Hydraulic System?

A hydraulic system comprises several essential components that generate, control, and transmit hydraulic power. The basic components of a hydraulic system include:

1. Hydraulic Fluid:
   Hydraulic fluid serves as the medium for transmitting power in the system. It is typically a specially formulated oil with high viscosity, good lubrication, and resistance to foaming and temperature changes.
2. Reservoir:
   The reservoir, also known as the hydraulic tank, holds the hydraulic fluid. It provides a storage location for the fluid, allows for heat dissipation, and facilitates the removal of air and contaminants from the system. The reservoir has a pause to maintain fluid cleanliness and prevent pressure buildup.
3. Hydraulic Pump:
   The hydraulic pump generates flow and pressure in the hydraulic system. It converts mechanical energy into hydraulic energy, typically from an electric motor or an engine. Common types of pumps include gear, vane, and piston pumps.
4. Actuators:
   Actuators are hydraulic devices that convert hydraulic pressure into mechanical force or motion. They are responsible for performing the desired work in the system. The two primary types of actuators are:
   • Hydraulic Cylinders: Hydraulic cylinders consist of a cylindrical barrel, a piston, and a rod. When pressurized fluid enters the cylinder, it pushes the piston, which generates linear motion. Hydraulic cylinders are commonly used in applications that require straight-line force, such as lifting or pushing.
   • Hydraulic Motors: Hydraulic motors convert hydraulic energy into rotational motion. They are often used in applications that require continuous rotary motion, such as driving conveyor belts or rotating machinery.
5. Control Valves:
   Control valves regulate the flow and pressure of hydraulic fluid in the system. They direct the liquid to the desired actuators and control their speed, direction, and force. Control valves include various types, such as directional control valves, pressure control valves, flow control valves, and proportional valves.
6. Hydraulic Lines and Hoses:
   Hydraulic lines and hoses transport the pressurized hydraulic fluid between the components of the system. They are typically made of steel or flexible materials, such as reinforced rubber or thermoplastic, to withstand high pressures and accommodate system movements.
7. Filters:
   Filters are crucial components that help maintain the cleanliness of the hydraulic fluid. They remove contaminants, such as particles, debris, and water, to prevent damage to system components. Filters are commonly located in the reservoir, suction lines, and return lines.
8. Accumulator:
   An accumulator stores hydraulic energy in the form of pressurized fluid. It consists of a gas-filled chamber separated from the hydraulic fluid by a piston or bladder. Accumulators can absorb pressure surges, store energy for peak demands, and provide emergency power in case of pump failure.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding cutii de viteze agricole. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and să coopereze cu noi!