Hydraulic System For Lifter

Hydraulic systems for lifters are a state-of-the-art solution designed to optimize the performance of lifting equipment in various industries. This advanced system provides superior power, control, and reliability, ensuring smooth and precise lifting operations. Below, we will discuss the main characteristics of the lift hydraulic system, the use of methods, maintenance requirements, and other essential aspects.

Hydraulic System For Lifter Parameter:

Motor Power:30KW
Oil Tank:300L
System Pressure:23Mpa
System Flow:56L/min

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System For Lifter Characteristics:

1. Powerful Lifting Capability:
   • High Force Output: The hydraulic system provides tremendous power, lifting heavy loads efficiently and safely.
   • Controlled Lifting Speed: The system allows precise lifting speed control, allowing the operator to adjust the speed to ensure a smooth and controlled lifting operation.
2. Versatile Application:
   • Adaptability: The hydraulic system of the lift can be integrated into various lifting equipment, such as scissor lifts, car lifts, material handling systems, and hydraulic jacks.
   • Load Capacity: The system is designed to handle different load capacities, from light to heavy-duty applications, to meet various lifting requirements.
3. Safety and Stability:
   • Safe Load Handling: The hydraulic system provides stable and fast load handling, minimizing the risk of accidents or load transfer during lifting operations.
   • Overload Protection: Many hydraulic lifts have safety features such as overload protection valves that prevent the system from exceeding its lifting capacity and ensure safe and reliable operation.

What Are The Main Components Of A Hydraulic System?

A hydraulic system comprises several vital components that generate, control, and transmit hydraulic power. The main features of a hydraulic system include:

1. Hydraulic Fluid:
   • The hydraulic fluid, often oil-based, is the medium for transmitting power in the system. It provides lubrication, heat dissipation, and sealing properties.
2. Hydraulic Pump:
   • The hydraulic pump is responsible for converting mechanical power into hydraulic power. It generates flow and pressure to move the hydraulic fluid through the system.
3. Reservoir:
   • The reservoir, also known as the hydraulic tank, stores the hydraulic fluid. It provides a pool of liquid to compensate for volume changes due to temperature variations and acts as a settling point for contaminants.
4. Hydraulic Motor or Actuator:
   • The hydraulic motor or actuator converts hydraulic energy back into mechanical energy. It receives pressurized fluid from the pump and uses it to generate rotary or linear motion, enabling the system to perform work.
5. Control Valves:
   • Control valves regulate the flow and pressure of hydraulic fluid within the system. These valves direct the fluid to specific actuators, allowing precise control over the movement and speed of hydraulic components.
6. Hydraulic Cylinder:
   • Hydraulic cylinders are mechanical devices that convert fluid power into linear motion. They consist of a cylindrical barrel, a piston, and a rod. When pressurized fluid is directed into the cylinder, it extends or retracts the piston, creating linear force.
7. Hydraulic Lines and Hoses:
   • Hydraulic lines and hoses transport the pressurized hydraulic fluid between various system components. They are designed to withstand high pressures and are usually made of reinforced rubber or steel.
8. Accumulator:
   • An accumulator stores hydraulic energy in the form of pressurized fluid. It helps maintain system pressure, absorb shocks, and provide additional power when required.
9. Filters:
   • Hydraulic filters remove contaminants from the hydraulic fluid, such as dirt, debris, and particles. They prevent damage to components and maintain the cleanliness and performance of the system.
10. Pressure Relief Valve:
    • The pressure relief valve protects the hydraulic system from excessive pressure by diverting excess fluid back to the reservoir. It ensures the system operates within safe pressure limits.
11. Heat Exchanger:
    • In some hydraulic systems, a heat exchanger is used to manage the temperature of the hydraulic fluid. It helps dissipate excess heat and maintain the fluid within the optimal operating range.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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