Hydraulic System For Machine Tool

Hydraulic systems for machine tools are an innovative solution designed to optimize the performance of machine tools in the manufacturing industry. This advanced hydraulic system provides precise control, increased power, and improved efficiency, making it an integral part of various machining operations. From milling and turning to grinding and drilling, machine tool hydraulic systems offer superior performance and reliability, enabling manufacturers to achieve superior accuracy and productivity.

Hydraulic System For Machine Tool Parameter:

Motor Power:1.5KW
Oil Tank:120L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Hydraulic System for Machine Tool Characteristics:

1. High-Performance Hydraulic Components:
   • The system integrates high-quality hydraulic components such as pumps, valves, and actuators and is known for its reliability, durability, and precision.
   • These components are designed to withstand the harsh conditions of machine tool applications, ensuring long service life and minimal downtime.
2. Intelligent Control Features:
   • Machine tool hydraulic systems often integrate intelligent control functions such as proportional valves, servo systems, and feedback mechanisms.
   • These advanced control technologies allow precise control of speed, pressure and positioning, improving the overall performance and versatility of the machine tool.
3. Modular and Customizable Design:
   • The system’s modular design allows for flexibility and customization to meet the specific requirements of different machine tools and machining processes.
   • Manufacturers can select and configure the most suitable hydraulic components and control functions for their application, ensuring optimal performance and efficiency.

What Does An Accumulator Do In A Hydraulic System?

An accumulator is a storage device for hydraulic fluid under pressure in a hydraulic system. It is crucial in maintaining system performance, enhancing efficiency, and providing additional energy when needed. Here are the primary functions and benefits of an accumulator in a hydraulic system:

1. Energy Storage:
   • An accumulator stores hydraulic energy in the form of pressurized fluid. It acts as a temporary reservoir, storing excess fluid when the demand for hydraulic power is low.
   • This stored energy can be released rapidly when the demand for power increases, providing an additional power source to supplement the hydraulic pump during peak periods or high-demand operations.
2. Pulsation Dampening:
   • Hydraulic systems can experience pressure pulsations or surges due to the reciprocating action of cylinders, quick valve movements, or other dynamic factors.
   • An accumulator helps dampen these pulsations by absorbing and smoothing out pressure fluctuations. It acts as a shock absorber, reducing system components’ stress and stabilizing the hydraulic system.
3. Leakage Compensation:
   • Over time, hydraulic systems may experience minor internal and external leakages. These leaks can result in a loss of fluid and pressure, impacting system performance.
   • An accumulator compensates for these leakages by maintaining the required pressure level. When the system pressure drops due to leakage, the accumulator releases stored fluid to maintain the desired pressure, ensuring uninterrupted operation.
4. Emergency Power Source:
   • An accumulator can act as an emergency power source in critical situations such as power or sudden pump failures.
   • The stored energy in the accumulator can be used to operate critical functions, such as emergency stopping, safety mechanisms, or controlled system shutdowns, preventing potential damage or hazards.
5. Volume Compensation:
   • Hydraulic fluid volume changes with temperature variations. As temperatures rise, fluid expands, potentially causing pressure spikes or system damage.
   • An accumulator compensates for these volume changes by accommodating the excess fluid volume, preventing pressure buildup and maintaining system stability.
6. Efficiency Enhancement:
   • Hydraulic systems can optimize energy usage and reduce the load on the hydraulic pump by utilizing an accumulator.
   • During periods of low demand, the accumulator stores excess energy that would otherwise be wasted. This stored energy can be used during peak demand, reducing the load on the pump and improving overall system efficiency.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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