Hydraulic System For Rolling Mill

The hydraulic system for rolling mills is a cutting-edge solution designed to optimize the performance of rolling mills in the metalworking industry. This advanced hydraulic system provides enhanced control, reliability, and efficiency, making it an integral part of mill operation. From sheet metal production to heavy steel rolling, mill hydraulic systems provide operators precise control, increased productivity, and superior product quality.

Hydraulic System For Rolling Mill Parameter:

Motor Power:0.55KW
Oil Tank:60L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Enhanced Control for Rolling Mill Operations:

• The rolling mill hydraulic system provides precise control over critical functions such as roll gap adjustment, roll bending and roll balancing.
• With its advanced control valves and hydraulic actuators, the system ensures accurate and responsive control, enabling operators to achieve the desired thickness, shape, and surface quality of rolled products.

Reliable Hydraulic Power:

• Equipped with high-performance hydraulic pumps and motors, the system provides reliable and consistent hydraulic power to drive the demanding operation of the mill.
• Hydraulic components are specially designed to withstand the heavy loads and extreme pressures encountered during the rolling mill, ensuring continuous and efficient performance.

How A Hydraulic System Works?

Getting water out of a tractor’s hydraulic system is crucial to prevent damage and ensure optimal performance. Here’s a step-by-step guide on how to remove water from a tractor hydraulic system:

1. Identify Drain Points:
   • Familiarize yourself with your tractor’s hydraulic system and locate the drain points. These are typically drain plugs or valves positioned at the lowest points of the system.
2. Prepare the System:
   • Ensure that the tractor is turned off and the hydraulic system is depressurized. This is important for safety reasons.
3. Position a Drain Container:
   • Place a suitable drain container or bucket underneath the drain point to collect the drained hydraulic fluid.
4. Loosen the Drain Plug or Valve:
   • Using the appropriate wrench or tool, carefully loosen the drain plug or open the valve at the designated drain point. Loosen it enough to allow the water-contaminated hydraulic fluid to flow out.
5. Drain the Hydraulic Fluid:
   • Slowly and gradually open the drain plug or valve to allow the water-contaminated hydraulic fluid to drain. The fluid may appear milky or have visible water droplets.
6. Flush with Fresh Hydraulic Fluid:
   • Once most of the water-contaminated fluid has drained, close the drain plug or valve.
   • Fill the hydraulic reservoir with fresh, clean hydraulic fluid to flush out any remaining water and contaminants from the system.
7. Operate the Hydraulic System:
   • Start the tractor and activate the hydraulic system. Engage the hydraulic functions, such as raising and lowering attachments or operating the hydraulic controls, to circulate the fresh hydraulic fluid throughout the system.
8. Repeat the Flushing Process:
   • Open the drain plug or valve again to allow the fresh hydraulic fluid to flush out any remaining water and contaminants.
   • Close the drain plug or valve once the fluid appears clean and water-free.
9. Check Fluid Level:
   • Verify the hydraulic fluid level in the reservoir and top it up if necessary to maintain the recommended level.
10. Regular Maintenance:
    • Monitor the hydraulic fluid regularly for signs of water contamination or other impurities. Perform routine fluid analysis to ensure the hydraulic system remains free of water and contaminants.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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