Cilindru hidraulic metalurgic de tip pin spate

The rear pin type metallurgical hydraulic cylinder is a high-performance component explicitly designed for metallurgical applications. With its robust construction, precise control, and reliable operation, this hydraulic cylinder is designed to meet the demanding requirements of the metallurgical industry. Rear pin type cylinders offer superior performance and efficiency when used in steel mills, foundries, or other metallurgical processes.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Pin Type Metallurgical Hydraulic Cylinder Parameter:

Cilindru hidraulic metalurgic de tip pin spate Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Ensure that the mounting surface is clean, flat, and can withstand the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks and ensure optimal performance.
3. System Integration and Calibration:
   • Integrate hydraulic cylinders into metallurgical equipment or systems according to manufacturer’s guidelines.
   • Calibrate the system to achieve desired operating parameters and ensure proper operation.
4. Operating the Cylinder:
   • Activate the hydraulic system. Pressure is applied to initiate the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Cilindru hidraulic metalurgic de tip pin spate Characteristics:

• Rear Pin Type Design:  The back pin design provides a safe and reliable connection point, ensuring operational stability and accurate alignment in the metallurgical process.
• Metallurgical Application Focus:  The cylinders are precision designed to meet the exacting requirements of metallurgical applications, providing durability and high performance under extreme conditions.
• Precision Control:  The cylinders allow precise control and positioning, enabling the operator to achieve accurate and efficient metallurgical operations.
• Robust Construction: Hydraulic cylinders are made of high-quality materials that withstand heavy loads, extreme temperatures, and harsh operating conditions.
• Efficient Energy Conversion: The cylinder utilizes advanced hydraulic technology to convert hydraulic energy into mechanical force with high efficiency, optimizing productivity in metallurgical processes.

How To Rebuild Hydraulic Cylinder?

Rebuilding a hydraulic cylinder can help restore its performance and extend its lifespan. While the process can vary depending on the specific design of the cylinder, here are general steps to guide you through the rebuild process. It’s important to note that hydraulic cylinder rebuilding requires technical knowledge and experience, and it’s recommended to consult a professional or refer to the manufacturer’s guidelines for your specific cylinder model.

1. Safety Precautions:
   • Ensure the hydraulic system is depressurized and the cylinder is isolated from the power source.
   • Wear appropriate safety gear, such as gloves and safety glasses, to protect yourself from potential hazards.
2. Disassembly:
   • Remove the hydraulic cylinder from the equipment or machinery.
   • Carefully disassemble the cylinder, following the manufacturer’s guidelines and taking note of the order of the components.
3. Inspecție și curățare:
   • Thoroughly inspect all cylinder components for wear, damage, or signs of failure.
   • Clean the cylinder components using an appropriate solvent to remove dirt, debris, and old hydraulic fluid.
4. Replacement of Seals and O-Rings:
   • Identify and replace the seals, O-rings, and other worn or damaged sealing elements.
   • Ensure the new seals and O-rings are compatible with the hydraulic fluid and operating conditions.
5. Piston and Rod Maintenance:
   • Inspect the piston and piston rod for wear, scoring, or damage.
   • If necessary, polish or replace the piston rod to ensure smooth operation.
   • Lubricate the piston and rod with a suitable hydraulic fluid or lubricant.
6. Cylinder Barrel Inspection:
   • Inspect the interior surface of the cylinder barrel for scoring, corrosion, or other damage.
   • The cylinder barrel may need to be honed or replaced if significant damage is present.
7. Reasamblare:
   • Carefully reassemble the cylinder, following the reverse order of disassembly.
   • Apply a thin layer of hydraulic fluid or lubricant to the seals and O-rings for easy assembly and improved sealing.
8. Testare și reinstalare:
   • Perform a pressure test to ensure the rebuilt cylinder functions appropriately and does not leak.
   • Reinstall the hydraulic cylinder into the equipment or machinery, ensuring proper alignment and secure connections.
9. Fluid Replacement and System Bleeding:
   • Replace the hydraulic fluid with fresh fluid, following the manufacturer’s recommendations.
   • Bleed the hydraulic system to remove trapped air, ensuring proper operation and performance.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding cutii de viteze agricole. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and să coopereze cu noi!