Synchronous Hydraulic System For Conveying Equipment

The synchronous hydraulic system for conveying equipment is a cutting-edge solution designed to optimize the operation of conveyor systems in various industries. This advanced system provides superior efficiency, precise synchronization, and increased productivity, ensuring seamless material handling and overall performance. Let’s delve into the main features, methods of use, maintenance requirements, and other essential aspects of synchronous hydraulic systems for conveying equipment.

The synchronous hydraulic system controls multiple cylinders to act simultaneously and requires a certain precision. Synchronizing steps or synchronizing valves maintain synchronization accuracy.

Synchronous Hydraulic System For Conveying Equipment Features:

1. Vertical installation dramatically reduces the space of the system.
2. High-power air cooling dramatically reduces the temperature of the system.
3. Adopt the best domestic manufacturer synchronous valve to achieve multi-cylinder synchronization and improve production efficiency and accuracy.

Synchronous Hydraulic System For Conveying Equipment Parameter:

Motor Power:2.2KW
Oil Tank:80L

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Synchronous Hydraulic System For Conveying Equipment Usage Method:

1. System Integration

• Work with experienced professionals to integrate synchronous hydraulic systems into your existing conveyor or install new equipment.
• Ensure the correct alignment and calibration of the hydraulic system with the conveyor components for optimal performance.

2. Parameter Configuration

• Use the user-friendly control interface to configure desired synchronization parameters such as delivery speed, acceleration and deceleration.
• Adjust parameters according to specific material characteristics, conveyor type and desired throughput.

3. Operational Guidelines

• Train operators in the proper use and operation of the synchronous hydraulic system of the conveying equipment.
• Emphasize the importance of following safety guidelines, regular equipment inspections, and adhering to recommended conveying practices.

What Are The Different Types Of Hydraulic Systems?

There are various types of hydraulic systems, each designed to suit specific applications and requirements. The different types of hydraulic systems include:

1. Hydraulic System with Hydraulic Cylinders:
   This type of hydraulic system utilizes hydraulic cylinders as actuators to generate linear motion. It is commonly found in applications such as construction equipment (excavators, loaders), industrial machinery (presses, lifts), and transportation equipment (dump trucks, garbage trucks).
2. Hydraulic System with Hydraulic Motors:
   This hydraulic system uses hydraulic motors as actuators to generate rotational motion. It is often employed in applications that require continuous rotary motion, such as conveyor systems, winches, mixers, and rotating equipment in industrial processes.
3. Hydraulic System with Hydrostatic Transmission:
   Hydrostatic transmission systems use hydraulic power to transmit power and control speed in vehicles and machinery. They are commonly found in agricultural equipment (tractors, harvesters), construction machinery (bulldozers, graders), and material handling equipment (forklifts, cranes).
4. Hydraulic System with Power Steering:
   Power steering systems utilize hydraulic power to assist in steering vehicles. They enhance maneuverability and reduce driver effort by applying hydraulic pressure to the steering mechanism. Power steering systems are commonly used in automobiles, trucks, and other vehicles.
5. Hydraulic System with Brakes:
   Hydraulic brake systems are widely used in automotive applications. They utilize hydraulic pressure to apply frictional force on brake pads or shoes, creating the necessary stopping power. Hydraulic brake systems provide efficient and reliable braking performance in cars, motorcycles, trucks, and aircraft.
6. Hydraulic System with Suspension:
   Hydraulic suspension systems use hydraulic power to control and adjust the vehicle’s suspension system. They provide improved ride comfort, stability, and handling by dynamically adjusting the suspension components. Hydraulic suspension systems are found in high-end automobiles and performance cars.
7. Hydraulic System with Dampers:
   Hydraulic dampers, also known as shock absorbers, are used in various applications to control motion and absorb shocks and vibrations. They are commonly employed in automotive suspensions, industrial machinery, and aircraft landing gear systems.
8. Hydraulic System with Lifts and Elevators:
   Hydraulic systems are extensively used in lifts and elevators for vertical transportation. They provide smooth and controlled lifting and lowering of the platform or cabin. Hydraulic lifts are commonly found in buildings, warehouses, and construction sites.
9. Hydraulic System with Aircraft Flight Controls:
   Aircraft flight control systems use hydraulic power to control surfaces, such as ailerons, elevators, and rudders. Hydraulic systems in aircraft provide precise control and responsiveness, ensuring safe and efficient flight operations.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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