Trailing Suction Dredger Hanger Cylinder

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Trailing Suction Dredger Hanger Cylinder

The trailing suction dredger hanger cylinder is a crucial hydraulic component that significantly optimizes the efficiency and effectiveness of dredging operations. Designed to provide reliable support and control, this cylinder ensures precise positioning and stability of the trailing suction hanger system.

The trailing suction dredger hanger cylinder is vital in optimizing dredging operations’ efficiency and productivity. With its robust construction, precise positioning, and load-bearing capacity, this hydraulic cylinder provides the necessary support and control for the trailing suction hanger system. By following proper usage methods and adhering to regular maintenance practices, dredging professionals can maximize the performance and lifespan of this exceptional product. Embrace the power of the trailing suction dredger hanger cylinder and experience the difference it can make in your dredging endeavors.

Trailing Suction Dredger Hanger Cylinder Key Characteristics:

  1. Robust Construction: The trailing suction dredger hanger cylinder is constructed with high-quality materials that offer exceptional strength and durability. It is designed to withstand the harsh marine environment, ensuring reliable performance and longevity.
  2. Precise Positioning: This cylinder enables precise positioning of the trailing suction hanger system, allowing for accurate dredging operations. Its finely tuned hydraulic control ensures stability and control during the dredging process.
  3. Load-bearing Capacity: The hanger cylinder is designed to handle significant loads associated with the trailing suction hanger system. It provides the necessary force and support to lift and maneuver the suction head, enhancing dredging efficiency.

Trailing Suction Dredger Hanger Cylinder Parameter:

Product NameTrailing Suction Dredger Hanger Cylinder
Features:Provide pulling force for the retracting and unfolding of the hanger
Bore diameter:450mm
Rod diameter:220mm
Stroke: 3630mm
Pressure:up to 32MPa
Pulling force:Maximum 3000KN
Applications:Trailing Suction Dredger
Features:
Provide pulling force for the retracting and unfolding of the hanger
Specification:
Bore diameter:450mm
Rod diameter:220mm
Stroke: 3630mm
Pressure:
up to 32MPa
Pulling force:
Maximum 3000KN

Dredger Tank Cutter-Suction Cylinders Application:

Usage Method Of Trailing Suction Dredger Hanger Cylinder:

  1. Installation:  Securely mount the trailing suction hanger cylinder to the dredger’s structure or equipment. Ensure proper alignment and secure attachment to provide stability during operation.
  2. Hydraulic Connections: Connect the cylinder to the hydraulic power source using compatible hoses or fittings. Verify that the connections are tightly secured and leak-free.
  3. Positioning Adjustment: Adjust the position of the hanger cylinder to achieve the desired height and angle for the trailing suction hanger system. Utilize the hydraulic control mechanisms provided to fine-tune the positioning.
  4. Load-bearing Support: Activate the hydraulic power source to apply the necessary force for lifting and controlling the suction head. The hanger cylinder provides robust load-bearing support, ensuring stability and control during dredging operations.

Cum funcționează cilindrul hidraulic?

A hydraulic cylinder is a mechanical actuator that converts hydraulic pressure into linear force and motion. It consists of a cylindrical barrel, a piston, a piston rod, seals, and ports for hydraulic fluid. Here’s a breakdown of how a hydraulic cylinder works:

  1. Hydraulic Fluid Supply: A hydraulic cylinder is connected to a hydraulic power unit or pump that supplies pressurized hydraulic fluid. The fluid is typically an oil-based hydraulic fluid.
  2. Cylinder Structure: The cylinder has a hollow cylindrical barrel with a piston fitted inside it. The piston divides the cylinder into two chambers: the rod-end chamber and the cap-end chamber.
  3. Pressure Application: The hydraulic fluid is directed into one of the cylinder chambers, either the rod-end or cap-end chamber, depending on the desired direction of motion.
  4. Pressure Difference: The pressurized hydraulic fluid acts on the surface area of the piston, creating a force that drives the piston in the designated direction. The pressure difference between the two chambers causes the piston to move.
  5. Linear Motion: As the hydraulic fluid pushes against the piston, the piston rod attached to the piston extends or retracts linearly, depending on the direction of fluid flow. This linear motion transfers force to the load or mechanism connected to the piston rod.
  6. Sealing Mechanism: The hydraulic cylinder is equipped with seals, such as piston seals and rod seals, to prevent hydraulic fluid leakage. These seals maintain the pressure within the cylinder and ensure smooth operation by preventing fluid escape.
  7. Control Valves: Control valves are used to control the direction and flow of hydraulic fluid. These valves direct the flow of hydraulic fluid into the cylinder’s appropriate chamber, enabling the piston’s extension or retraction.
  8. Pressure Relief: To control the speed and force of the hydraulic cylinder, pressure relief valves or flow control valves may be incorporated into the hydraulic system. These valves regulate the pressure and flow of hydraulic fluid, preventing excessive pressure buildup and ensuring safe operation.
  9. Load Application: The piston rod of the hydraulic cylinder is connected to the load or the mechanism that requires force or motion. As the piston extends or retracts, the force generated is transferred through the piston rod to the load, enabling it to move or exert force.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

 

 

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