Z4WE Series Way Isolator Hydraulic Valve

The Z4WE series way Isolator Hydraulic Valve is a high-performance component designed to enhance the efficiency and reliability of hydraulic systems. With its advanced features and robust construction, this valve offers precise control, exceptional isolation capabilities, and optimal fluid flow management.

The Z4WE series way Isolator hydraulic valve is indispensable for achieving efficient fluid flow control and precise isolation in hydraulic systems. With its exceptional features, including efficient flow control, reliable way isolation, high-pressure capacity, and versatility, this valve enhances performance and reliability in various hydraulic applications. Following the recommended usage methods and adhering to regular maintenance practices, the Z4WE series valve will continue delivering exceptional results. Upgrade your hydraulic system with the Z4WE series way Isolator hydraulic valve and experience the benefits of efficient fluid management and reliable isolation capabilities.

Z4WE Series Way Isolator Hydraulic Valve Key Characteristics:

• Efficient Fluid Flow Control:
  • The Z4WE series valve enables precise control of fluid flow in hydraulic systems.
  • It features a balanced spool design that ensures accurate modulation of flow rates, enhancing overall system performance.
• Way Isolation Function:
  • This hydraulic valve provides reliable way isolation, allowing the independent control of multiple hydraulic circuits.
  • It effectively separates and directs fluid flow, minimizing cross-contamination and ensuring precise operation of individual components.
• High Pressure and Load Capacity:
  • The Z4WE Series Valve is built to withstand high pressure and heavy loads, making it suitable for demanding applications.
  • Its robust construction and durable materials ensure long-lasting performance under challenging operating conditions.
• Versatile Applications:
  • This hydraulic valve is highly versatile and compatible with various hydraulic systems, including industrial machinery, mobile equipment, and automation systems.
  • It can be utilized in applications such as material handling, construction machinery, and hydraulic presses.

Z4WE Series Way Isolator Hydraulic Valve Parameter:

Z4WE Series Way Isolator Hydraulic Valve Advantages:

• Direct solenoid slide valve as standard type
• Installation face follow DIN 24340 A, ISO 4401 and CETOP-RP 121H
• All switching positions, P and T orifices freely flow
• Sandwich type structure
• Wet DC or AC solenoid
• With manual emergency control

Usage Method Of Z4WE Series Way Isolator Hydraulic Valve:

• System Integration:
  • Identify the optimal location for installing the WH series valves within the hydraulic system, considering the desired flow path and control requirements.
  • Ensure compatibility with the system’s pressure and flow specifications.
  • Mount the valves securely using appropriate brackets or mounting accessories.
• Fluid Connections:
  • Select compatible hydraulic fittings and hoses for secure and leak-free connections.
  • Follow the manufacturer’s instructions for proper torque values during the installation process.
  • Use appropriate thread sealants or tape to ensure reliable seals.
• Control and Adjustment:
  • To operate the WH Series Valves, use the recommended control method, such as manual levers or electrical controls.
  • Adjust the valves’ settings to achieve the desired flow direction and rates, ensuring optimal performance.

How Does A 4 Way Hydraulic Valve Work?

A 4-way hydraulic valve is a fundamental component used in hydraulic systems to control the direction of fluid flow and the operation of hydraulic actuators. It typically has four ports through which hydraulic fluid enters and exits the valve. Here’s an overview of how a 4-way hydraulic valve works:

1. Valve Structure:
   • A 4-way hydraulic valve consists of a body, a movable spool or poppet, and internal passages.
   • The valve body contains the ports for fluid connection and the necessary chambers and passages for directing the flow.
   • The spool or poppet is the movable element within the valve body that controls the flow paths and connects the appropriate ports.
2. Port Configuration:
   • A 4-way hydraulic valve typically has four ports: P, T, A, and B.
   • The P port (Pressure port) is connected to the hydraulic pump or pressure source.
   • The T port (Tank port) is connected to the hydraulic reservoir or tank.
   • The A and B ports (Actuator ports) are connected to the hydraulic actuators (cylinders or motors) that perform the desired mechanical work.
3. Operation Modes:
   • A 4-way hydraulic valve has different operation modes, depending on the spool’s or poppet’s position.
   • The typical modes include “Neutral,” “Extend,” “Retract,” and “Hold” positions.
4. Neutral Position:
   • In the neutral position, the spool or poppet blocks the flow paths between all ports.
   • This position prevents fluid flow and locks the hydraulic actuators in place, holding them in their current position.
5. Extend Position:
   • When the valve is actuated to the “Extend” position, the spool or poppet connects the P port to the A port.
   • This allows pressurized fluid from the pump to flow into the actuator connected to the A port, causing it to extend or move in one direction.
6. Retract Position:
   • When the valve is actuated to the “Retract” position, the spool or poppet connects the P port to the B port.
   • This allows pressurized fluid from the pump to flow into the actuator connected to the B port, causing it to retract or move in the opposite direction.
7. Hold Position:
   • In the “Hold” position, the spool or poppet maintains the connection between the A and B ports while blocking the flow paths from the P and T ports.
   • This position holds the actuator in place and prevents any movement.
8. Actuation:
   • The actuation of the 4-way hydraulic valve can be achieved through various methods, such as manual levers, solenoid coils, or other electrical or mechanical control mechanisms.
   • Actuating the valve changes the position of the spool or poppet, redirecting the fluid flow and controlling the movement of the hydraulic actuators.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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