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DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve

The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance component that provides precise and reliable pressure control in hydraulic systems. With its advanced pilot-operated design and exceptional functionality, this valve ensures efficient and safe operation by regulating system pressure within desired limits.

The DB(W) series pilot-operated pressure relief hydraulic valve is a high-performance solution for precise pressure control in hydraulic systems. With its pilot-operated design, pressure control accuracy, wide pressure range, and fast response time, this valve ensures efficient and safe operation while protecting system components. Following the recommended usage methods and maintenance practices, the DB(W) series valve delivers reliable performance, extending the lifespan of hydraulic systems. Upgrade your hydraulic system with the DB(W) series pilot-operated pressure relief hydraulic valve and experience optimal pressure control for enhanced system efficiency and productivity.

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Key Characteristics:

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Parameter:

NS 6 10
Fluid Mineral oil suitable for NBR and FKM seal
Phosphate ester for FKM seal
Fluid temperature range -30 to +80(NBR seal)
-20 to +80(FKM seal)
Viscosity range mm2/s 10 to 800
Degree of contamination Maximum permissible degree of fluid contamination: Class 9. NAS 1638 or 20/18/15, ISO4406
Max. operating  pressure bar 315
Max. adjustable pressure bar 50; 100; 200; 315
Max. flow-rate L/min to 60 to 100
Weight kg about 0.22 about 0.3

DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve Advantages:

• Plug-in structure
• Four pressure ranges
• Two adjustment types: knob, adjustment screw with protection cap

Usage Method Of DB(W) Series Pilot Operated Pressure Relief Hydraulic Valve:

How Does A Hydraulic Pressure Relief Valve Work?

A hydraulic pressure relief valve, or a pressure relief valve or safety valve, is a crucial component in hydraulic systems. Its primary function is to protect the system from overpressure by releasing excess fluid when the pressure exceeds a predetermined limit. Let’s explore how a hydraulic pressure relief valve works:

  1. Valve Operation:
    • A hydraulic pressure relief valve typically consists of a valve body, a spring-loaded control element, and an adjustable spring.
    • The valve body contains an inlet port, an outlet port, and a control chamber connected to the spring-loaded control element.
  2. Pressure Setting:
    • The pressure relief valve is pre-set or adjustable to a specific pressure level.
    • The pressure setting determines the threshold at which the valve opens to relieve excess pressure.
  3. Pressure Monitoring:
    • The pressure is monitored continuously when hydraulic fluid enters the valve through the inlet port.
    • If the pressure exceeds the pre-set limit, the control element is activated to relieve the excess stress.
  4. Control Element Activation:
    • The control element, often a spring-loaded poppet or spool, responds to the excessive pressure.
    • As the pressure rises beyond the set point, the force exerted on the control element exceeds the opposing party of the spring.
  5. Opening of the Valve:
    • When the force on the control element exceeds the spring force, the valve opens, creating a path for fluid to bypass the main flow path.
    • The excess fluid flows through the valve and exits via the outlet port, relieving the pressure in the system.
  6. Pressure Reduction:
    • As the excess fluid is diverted through the relief valve, the pressure in the system decreases.
    • The valve remains open until the pressure drops below the pre-set limit.
  7. Pressure Stabilization:
    • Once the pressure decreases below the setpoint, the control element returns to its original position, closing the valve.
    • The hydraulic system resumes regular operation, with the pressure controlled within the desired range.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!

 

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